IntelliCENTER Technology with EtherNet/IP Brochure

Page 1:IntelliCENTER® Technology with EtherNet/IPNetworked CENTERLINE® Motor Control Centers Deliver Real Time Information

Page 2:To remain competitive in today’s demanding business landscape, youneed all parts of your operation working together at maximum efficiency –including your motor controls. CENTERLINE motor control centers providea flexible solution not only for centralized motor control but whenconnected to your network, delivers real time information to keepyour operations running.SMART MOTOR CONTROLThe advantage of operating data and process status at your fingertips can be the difference between profit and loss.To help you keep production on track, CENTERLINE motor control centers (MCCs) with IntelliCENTER technology offeran integrated network and software combination to deliver operating data directly to you.CENTERLINE MCCs with IntelliCENTER technology use intelligent motor controls, built-in networking andpreconfigured and tested software to enhance performance through system-wide communications. This built-innetworking captures information for predictive maintenance, process monitoring and advanced diagnostics so thatyou are fully aware of the condition of your motors, control devices and ultimately your application.IntelliCENTER TECHNOLOGYIntelliCENTER technology features built-in Ethernet, intelligent motor controls and advanced monitoring software allpreconfigured and tested at the factory. With its integrated network infrastructure and preconfigured user interfacesoftware, you can monitor and diagnose your MCC from anywhere.IntelliCENTER technology provides CENTERLINE MCC users with a preconfigured and integrated hardware, softwareand communication solution that:• Reduces integration and setup time• Improves process and diagnostic information• Improves uptime advance warnings and troubleshooting tools2

Page 3:Built-in NetworkYour startup is faster with built-incabling. Complex inter-wiringis reduced to a single Ethernetcable and because the networkis preconfigured and validated,device connections, IP addressesand subnet masks are set for you.IntelliCENTER SoftwareIntelliCENTER software provides theultimate window into your MCC.The software provides both realtimediagnostics and MCC documentationto maximize MCC and relatedequipment performance.Intelligent Motor ControlsMCCs with IntelliCENTER technologycombine intelligent motor controland protection devices withadvanced networking and diagnosticcapabilities to give you an inside lookat your motor control application.Reduce the time you need to setup your MCCFrom installation to configuration to operation – IntelliCENTER technology saves time at every step.• Save up to 90% on your wiring installation time with a pre-configured and pre-tested CENTERLINE MCC withIntelliCENTER technology• With IP addresses and subnet masks pre-configured for your MCC, you are ready to immediately communicatewith your intelligent motor control devices and configure device parameters over the network• Use Studio 5000® software to leverage a single programming environment for Logix controllers, soft starters,variable speed drives, electronic overload relays, and low voltage motor control centers• With one-time configuration for all of your devices, reduce programming with a single software packageEnhance integration with your facility’s corporate IT networkMore information – where you need it, when you need it for superior plant asset management.• Easily integrate your manufacturing operations network with the corporate network, helping reduce maintenancecost by reusing existing network resources and tools• Seamlessly integrate production data and business systems by removing a network layer between devices andhigher level networks without sacrificing network securityIncrease your access to information without opening an MCC door• Enhance the safety of your plant by remotely monitoring real-time data for your MCC with IntelliCENTERtechnology• Reduce facility personnel’s exposure to hazardous energy levels and help minimize the need to “suit up” forroutine maintenance by remotely monitoring, configuring and troubleshooting your MCC• Receive alert notifications before a device fails, so you can act sooner – to help prevent unplanned downtimeQuickly monitor, troubleshoot and diagnosis your MCC from anywhereUse IntelliCENTER technology to help keep your facilities up and running with electronic documentation, remotediagnostics, predictive maintenance and easy replacement of MCC units.• With its built-in network, you can troubleshoot your MCC from anywhere on your enterprise’s network• A replacement, plug-in IntelliCENTER unit can be installed quickly – without disrupting power or communicationwith adjacent units• IntelliCENTER software includes electronic versions of your critical device manuals, customized wiring diagramsand spare parts lists, so troubleshooting information for your MCC is just a few clicks away3

Page 4:Refer to reference manual for more information http://literature.rockwellautomation.comBuilt In NetworkEtherNet/IP helps enhance integration, reduces your MCC setup time, increases the network speed and allows you to quicklymonitor, troubleshoot and diagnose your MCC using a network that communicates with your entire enterprise. Each MCC isdesigned and tested for intelligent motor control to utilize the Stratix 5700™ industrial switch and 600V Ethernet cabling.• CENTERLINE MCCs are designed to accommodate network and component installation that best suits your needs• Stratix 5700 switches have flexible mounting locations to meet multiple customer specifications• Ethernet switch quantity and port capacity is customized to meet specific node densities across your MCC• Multiple Ethernet connection and cable routing options provide additional network flexibility• Choose the EtherNet/IP topology that is right for you – IntelliCENTER MCCs allows for more flexibility with the option forlinear, star and/or ring configurationsSpecial Ethernet documentation is available to improve MCC commissioning time and reduce network troubleshootingefforts. This can include Ethernet cable labels and advanced network diagrams detailing switch and end device connectioninformation (port mapping, IP address, device locations, and more). When coupled with IntelliCENTER software, thisdocumentation can be accessed and modified remotely to maintain your MCCs over time. Additional information can be foundin the EtherNet/IP IntelliCENTER Reference Manual, publication MCC-RM001.600V Ethernet CableDeveloped specifically for your demanding, high voltage environments, this exclusive Allen-Bradley® 600V cableis UL-listed and PLTC rated providing robust connections for intelligent motor control devices. With an operatingrange of -20°C to 80°C (-4°F to 176°F) and both foil and braided shielding, this cable provides reliable communicationperformance in the harshest industrial environments.The cable is uniquely constructed to allow direct application in the same space as other high voltage cables – whilestill providing noise immunity and protection of communication cables.4

Page 5:Maintenance PCCENTERLINE 2500 MCC PowerFlex Drives Medium Voltage EquipmentCENTERLINE 2100 MCCEtherNet/IP™ NetworkControl Room HMIEngineering Workstation Controller753 753Connect Your Entire EnterpriseEtherNet/IP is an established, broadly-adopted network that helps simplify and enhance machine design.• Low cost, high performance and easy to use compared to a multi-network architecture• Easily integrate any CENTERLINE MCC, PowerFlex drives, I/O, smart actuators and any other EtherNet/IPenabled device• EtherNet/IP connectivity supports linear, star and ring topologiesStratix 5700 Industrial Managed Ethernet SwitchThe Stratix 5700 switch is specifically designed to perform in highnoise industrial environments and provide advanced security, networkmanagement and diagnostics functionality. With the flexibility to beconfigured with either Studio 5000 software or through your webbrowser, this switch is easy to configure and maintain.The Studio 5000 software add-on profiles, predefined Logix tags and pre-engineered FactoryTalk® View HMI diagnostic faceplates allow for accessto network status. Integrated into your CENTERLINE MCC, the Stratix5700 switch is preconfigured for simple setup and immediate machinecommissioning.These robust ethernet switches are secure, easy to use, and designed tohelp ease deployment of your ethernet networks on machines and theplant floor.CENTERLINE 1500 MCCMaintenance PCCENTERLINE 2100 MCCControllerPowerFlex DrivesControl Room HMICENTERLINE 2500 MCCEngineeringWorkstationEtherNet/IP™ Network5

Page 6:IntelliCENTER SoftwareIntelliCENTER software provides the ultimate window into your MCC. The software puts both real-time diagnosticsand MCC documentation at your fingertips to maximize the performance of your MCC and related equipment.• IntelliCENTER software offers a virtual representation of your MCC lineup• Factory configured software specific to your MCC• Simple user experience• Monitor, diagnose and modify your MCC from anywhere• Real-time energy consumption analysis• Data trending information can be used for predictive maintenance• Access electronic documentation• Changes and additions (units, sections, etc.) to the MCC lineup can be easily reflectedin the software to keep the lineup current throughout its time in serviceReduce Commissioning Time with Premier IntegrationFor even greater control over your operations, CENTERLINE MCCsnetworked with EtherNet/IP can be easily integrated into a Logix control system. IntelliCENTER software’sIntegration Assistant allows you to quickly add your smart motor control devices into the Studio 5000Automation Engineering & Design Environment™. This control system integration helps reduce programmingtime by automatically adding the CENTERLINE MCC devices to the Studio 5000 Logix Designer® I/O treewith the appropriate Ethernet network configuration. In addition, Integration Assistant uses existing add-onprofiles to automatically create controller tags eliminating errors and reducing the time it takes to integratethe intelligent devices in Studio 5000 software.Studio 5000IntelliCENTER6

Page 7:The energy distributed by an MCC each year willtypical cost 5x more than the original purchaseprice of the MCC. If energy monitoring allows justa 2% energy savings, this will result in an annualsavings of >10% of the purchase price of the MCC.IntelliCENTER EnergyThe IntelliCENTER energy feature offers a pre-configured setup of FactoryTalk® EnergyMetrix™ software forintelligent motor control devices in the MCC, including variable speed drives, overload relays and SMCs.With IntelliCENTER energy, you can view energy consumption at the device level directly from IntelliCENTERsoftware making it easier to monitor and manage energy usage in the industrial facility. IntelliCENTERenergy provides the information necessary to make fact-based decisions to help you optimize energyusage, improve equipment performance, and realize substantial cost savings.Powered by FactoryTalk EnergyMetrix software, IntelliCENTER energy builds on the monitoring anddiagnostic functionality that is currently offered in IntelliCENTER software and allows you to remotelymonitor energy at the load level – where the devicesare consuming energy – rather than at the utilitylevel. This device-level information helps you makethe best energy decisions and can lead to significantenergy savings.7

Page 8:IntelliCENTER SoftwareHMI SupportAll the IntelliCENTER software views are available as ActiveX objects for simpleintegration with on-machine HMIs.The software data CD includes network configuration files to generatedescriptive tags in your Studio 5000 project.• Reduce PLC development time with automatic tag generation fromIntelliCENTER Integration Assistant• Enable PLC programmer to complete network configuration before MCCis powered up• Reduce HMI programming time needed to reproduce these views• Get the functionality of all these views by simply configuringthe ActiveX object8

Page 9:System Level DashboardThe system level dashboard is an easy-to-identify,graphical representation of your entire MCC lineup.The condition of each motor controller is quicklyestablished with status light indicators that changecolor to indicate ready, running, warning, fault oroff-line.Customizable text on each MCC unit allows instantidentification of the motor, machine or process.Take advantage of this exclusive functionality forAllen-Bradley CENTERLINE MCCs.• View a virtual view of the MCC• Quickly determine thecondition of the motorcontrols in the MCC• Easily navigate to units bysimply selecting them• Configure your view usingsimple drag-and-dropComponent Monitoring and DiagnosticsThe monitor view displays an overview of theintelligent motor control devices being monitored.• Trend real-time data and monitor MCC status tohelp reduce unplanned downtime• Choose any device parameter to be displayedusing the configurable analog gauges, trendgraphs and I/O status fields• Change device configuration and networkparametersAsset ManagementIntelliCENTER software includes a complete set ofdocumentation of your MCC. Spare parts lists, wiring diagramsand device manuals are all available in electronic form touse with IntelliCENTER. This means your manuals are readilyavailable when they are needed most.• Manage documentation for your MCC• Help reduce troubleshooting time by accessing the exactmanuals that were shipped with your MCC• Examine control circuits using your specific MCC wiringdiagrams• Update or add unit or lineup documentation• Review event logs to view device status history• Manage spare parts inventoryfor your MCC devices9

Page 10:Intelligent Motor ControlsA key part of IntelliCENTER technology is the Allen-Bradley family of world class intelligent motor control devices.These devices provide you with both control and diagnostic information to make managing your system simpleand efficient.E1 Plus™ Electronic Overload Relays, E300™ Electronic Overload Relays, Point I/O™ family of modular distributed I/O,SMC™ Flex Soft Starters, PowerFlex® Drives, 857 Motor-Feeder Protection, PowerMonitor™ 500010

Page 11:CENTERLINE 2500 MCCsDesigned to address the wide range of applicationrequirements found throughout the world, CENTERLINE2500 MCCs offer fixed or withdrawable units, high densitycolumns, and fully type tested standard designs.CENTERLINE 1500 MCCsAvailable in a wide range of configurationsfrom across-the-line to solid-state SMC starters,medium voltage CENTERLINE MCCs providethe flexibility to select the best match for yourapplication worldwide.CENTERLINE 2100 MCCsIntegrate control and power in one centralizedpackage with a wide variety of motor control options.Designed for NEMA requirements, CENTERLINE2100 MCCs also offer options for SecureConnect™, awithdrawable unit designed to help protect personnelfrom electrical hazards.CENTERLINE Motor Control CentersAllen-Bradley CENTERLINE low and medium voltage motor control centers offer optimal safety,performance and reliability to meet your global needs.Select the right motor control center for your application from the portfolio of low and medium voltageCENTERLINE MCCs. Designed to meet your application requirements, this portfolio is available as standard,networked and with ArcShield™ technology – IEEE certified arc resistant enclosures.11

Page 12:IntelliCENTER Software SpecificationsPolling Rate 1.0 - 9.9 secondsData CapacitySamples per trend graph 5,000Events per lineup 32,767Documents per lineup 32,767Maximum Views open at once No limitLicensingOne IntelliCENTER Software license per machineActiveX – Only licenses available for HMI applicationsMinimum Computer RequirementsOperating System Windows XP SP1Video Resolution1024x768 with true color(24 bit or better)CD-ROM 4X (16X Recommended)Hard Disk Space 600MB free disk spacePublication MCC-BR003B-EN-P – October 2015 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.Supersedes Publication MCC-BR003A-EN-P – February 2013ArcShield, Allen-Bradley, CENTERLINE, E1 Plus Electronic Overload Relay, E300 Electronic Overload Relay, FactoryTalk EnergyMetrix, FactoryTalk View, IntelliCENTER, Listen. Think.Solve., PartnerNetwork, POINT I/O, PowerFlex, PowerMonitor, Rockwell Software, SecureConnect, SMC Flex, Stratix 5700, Studio 5000, Studio 5000 Automation Engineering &Design Environment, and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of theirrespective companies.Rockwell Automation, Inc. (NYSE:ROK), the world’s largest company dedicated to industrial automation, makes its customers moreproductive and the world more sustainable. Throughout the world, our flagship Allen-Bradley® and Rockwell Software® productbrands are recognized for innovation and excellence.Unit Communication AdaptersStartersE1 Plus overload relayE300 electronic overload relay193-ETNBuilt-in EtherNet/IPDistributed I/O Point I/O 1734-AENTSoft Starters SMC Flex Soft Starter 20-COMM-EVariable Frequency DrivesPowerFlex® 753PowerFlex® 755PowerFlex® 523PowerFlex® 52520-750-ENETRBuilt-in EtherNet/IP25-COMM-E2PBuilt-in EtherNet/IPPower SuppliesUser-supplied 115VDisconnect optionCircuit breaker optionNote:Allpowersupplyunitsincluderedundantoptions.ForselectioninformationrefertotheCENTERLINE2100MCCselectionguide(pub#2100-SG003)orCENTERLINE2500MCCselectionguide(pub#2500-SG001)Connect with us.CENTERLINE 2100 & CENTERLINE 2500 MCC Components