Guardmaster Safety Relays Brochure

Page 1:Guardmaster Safety RelaysInnovative technology in a broad portfolioof safety control solutionsRR

Page 2:Other Rockwell Automation Safety Products...2Guardmaster Safety RelaysAllen-Bradley® Guardmaster® Safety Relays from Rockwell Automation check and monitor a safety systemand either allow the machine to start or execute commands to stop the machine or control safety-relatedfunctions. Single-function safety relays are the most economical solution for smaller machines where adedicated logic device is needed to complete the safety function. Modular and configurable safety relaysare preferred where a large and diverse number of safeguarding devices and minimal zone controlare required.Cost-effective Component SolutionsFrom simple safety functionsto fully integrated systems,Rockwell Automation offers acomplete range of flexible, scalableAllen-Bradley safety solutions.Interlock switches Cable pull switches EnablingswitchesSafety light curtains and scanners Pressure sensitive devicesMicro8300 321765498 111013120 32147 6598POWERRUNFAULTFORCECOMMINOUTSingle-functionrelays

Page 3:Note: Representative applications only. Actual solutions may vary.3Midrange Solutions Highly Integrated SolutionsNon- contact switchesE-stopsGuardLogixandCompactLogix SmartGuard 600 Variable speed and servo drives1500WVersaViewRELAY115 VACAC/DCOUTI/OCHOOKDCHOI/OCHOOKDCHO1500WVersaViewSAFETYRUNSAFETYTASKBAT OKLogix55LSPHARTCALOKSERCOS InterfaceCAL OKPROGRUN REMRUN I/ORS232FORCEBAT OKLogix5562SRUN SD OKFORCESafetycontrollerand IOConfigurablesafety relay

Page 4:4Welcome to the Next Generation of Safety RelaysThe new family of Allen-Bradley Guardmaster Safety Relays from Rockwell Automation includes eight unitscapable of monitoring a broad range of safety devices in a variety of applications. These eight units canachieve most of the functions safety systems require, helping simplify purchasing and parts management.The family is designed to meet new functional safety standards, such as ISO 13849-1 or IEC 62061 andoffers key functions to simplify installation and system complexity.Guardmaster 440R-ENETR EtherNet/IP Network InterfaceReduce system complexity andspare parts stocking with 8 safetyrelays that address most applications.Single wire safety connectionLinks relays and simplifies cascading andexpanding safety functions by linkingrelays with a single wire connection.TÜV approved single rotary switchSets the required function of the safetyrelay and eliminates typical redundantswitch setting.Simple logic functionsConfigures “AND/OR“ logic ina single relay or through acombination of relays.Two dual safety inputsAllows the connection of two dualchannel input devices into onesafety relay.Universal inputsSyncs safety devices (e.g., safetyinterlock switches, emergency stopdevices, and safety light curtains)with the relay withoutadditional configuration.The Guardmaster EtherNet/IP™ Network Interface (440R-ENETR) allows Guardmaster Safety Relayswith embedded optical bus technology to seamlessly communicate on an EtherNet/IP network.The information gathered from the GSR intelligent safety relays by way of the EtherNet/IP Interface helpsminimize unplanned downtime and increase efficiencies for startup.• Compliant with ODVA requirements for linear, star, and ring EtherNet/IP network topography• Connects up to six Guardmaster safety relays on a single network interface• Easy-to-use, compact solutionCat Number Description440R-ENETR Guardmaster Ethernet/IP Network InterfaceSupported Guardmaster Safety Relays440R-D22R2 Guardmaster DI440R-D22S2 Guardmaster DIS440R-EM4R2 Guardmaster EM440R-EM4R2D Guardmaster EMD440R-GL2S2P Guardmaster GLP440R-GL2S2T Guardmaster GLTOptical Bus TechnologyRelays seamlessly communicate withEthernNet/IP network adapter viaembedded optical interface.

Page 5:5Guardmaster Safety RelaysModel DI DIS SI CI EM EMD GLT GLPCatalog number 440R-D22R2 440R-D22S2 440R-S12R2 440R-S13R2 440R-EM4R2 440R-EM4R2D 440R-GL2S2T 440R-GL2S2PInput type 2 Universal Safety Inputs,1 SingleWire Safety1 Universal Safety Inputs,1 SingleWire Safety1SingleWireSafety 1 SingleWireSafetyJog Input (EMD)2 Universal SafetyInput,1 SingleWire SafetyTime based Stopmonitoring1 Universal SafetyInput,1 SingleWire Safety2 Proximity SwitchInputs for speedmonitoringSafety outputs 2 NO1Singlewiresafety2 PNP1 Single wire safety2 NO 3 NO 4 NO1 Single wire safety4 NO delayed1 Single wire safety2 PNP 2 Lock1 Single wire safetyDiagnostics LED indicators, 1 PNP Aux, optical busLED indicators1 NC, optical busLED indicators, 1 PNP Aux, optical busConfiguration Rotary SwitchHousing 22.5 mm DIN rail mountedPowerSupply 24V DCSafety Rating SILcl 3 per IEC62061Certifications CE, cULus, C-Tick, CCC, S-MarkDESCRIPTION SAFETY RELAYS EXPANSIONRELAYS ACCESS CONTROLGuardmaster DI/DISConsolidates functionality oftwo safety relays into a singleelectromechanical relay (DI) orsolid state (DIS) outputsGuardmaster SI/CIIdeal for safety functions usingone dual or single channel safetydevice. Ideally suited for globalE-stop function in combinationwith another GSR relayGuardmaster EM/EMDEasily add 4 N.C. instantaneous(EM) or delayed (EMD) outputsto a systemGuardmaster GLT/GLPDeveloped for applicationsrequiring access controlmonitoring the stop time,standstill or safe limited speed tounlock guards when equipmentreaches a safe condition.Features • Suitable for applications up to PLe,Cat. 4 per ISO 13849-1 and SIL CL3per IEC 62061• Two dual channel inputs• Rotary switch configures auto/manualor monitored manual reset andAND/OR logic of inputs• Universal inputs are compatible withinterlocks, light curtains, safetymats, E-stops, and SensaGuard™• Single wire safety input and outputto cascade safety relays and expandwith output modules whilemaintaining SIL 3, PLe• Suitable for applications up to PLe,Cat. 4 per ISO 13849-1 and SIL CL3per IEC 62061• Rotary switch configures auto/manualor monitored manual reset• Universal inputs are compatible withinterlocks, light curtains, safety mats,E-stops, and SensaGuard• Single wire safety output connects tocontrol other safety relays e.g. asGlobal E-Stop and expand withoutput modules while maintainingSIL 3, PLe• Suitable for applications up to PLe,Cat. 4 per ISO 13849-1 and SIL CL3per IEC 62061• Four instantaneous or delayed safetyoutputs and one auxiliary PNP output• Controlled by single wire safety toexpand outputs of a GSR module whilemaintaining SIL 3, PLe• Timer version provides on-delay,off-delay and jog outputs that canbe configured via rotary switches• Designed to meet requirements of PLe,Cat. 4 per ISO 13849-1 and SIL CL3per IEC 62061• Applicable for Stop Category 0 and 1• Rotary switch configures reset type andspeed monitoring mode (GLP) or timedelay (GLT)GLT:• Allows accesswhen maximumstop time of theequipment haslapsed andreaches standstill• Combinations oftwoinstantaneousand two delayedswitchingoutputsGLP:• 2 PNP proximitysensor inputs forstandstill orslow-speedmonitoring toallow access whenequipment reachesa safe speed• Supports standardproximity switcheswhilemaintainingasafety rating up toPLdperISO13849-1,SILcl2perIEC61508

Page 6:22 Embedded safetyI/O pointsProvides a flexiblesolution for applicationsrequiring multiplesafety zones.Compact designOptimizes panel spaceQuick and easy configuration via ConnectedComponents Workbench softwarePre-defined drag-and-drop safety function blockssimplify programming.6Software Configurable Safety RelayThe Allen-Bradley Guardmaster 440C-CR30 Safety Relay is a flexible, cost-effective and easy-to-useconfigurable safety relay ideal for applications requiring 4 to 9 safety circuits and control of up to 5 zones.Connected ComponentsConnected Components Workbench™ software is specifically designed to help you meet today’srequirements through a range of application-based control solutions.The Connected Components solution provides a design toolkit, programmingsoftware and the products to help create a safety and standard controlsolution including:• Micro Controllers • Configurable Safety Relays• Operator Interface • Drives and ContactorsThis bundled approach helps you more quickly design and develop machines. Explore the capabilities of our Guardmaster 440C-CR30 Software Configurable Safety Relay by viewing the Virtual Brochure on ab.com.Scan to learn more about safety relays on ab.com.Two plug-in portsSupports Micro800 (2080)plug-ins and offers a flexible,scalable solution.Embedded Modbus RTUserial portCommunicates to PanelViewcomponent terminals orMicro800 controllers.

Page 7:7I/O Type NumberSpecificationsUSBPanelViewComponentMicro830®/Micro850®Stratix2000™EtherNet/IPPeer-to-peercommunication440C-CR30PowerFlex 4and 7 classand NG2= Temporary connection= Hardwired Safety11 NC 21 NC 31 NC 41 NC12 NC 22 NC 32 NC 42 NC2 T1 4 T2 6 T31 L1 3 L2 5 L311 NC 21 NC 31 NC 41 NC12 NC 22 NC 32 NC 42 NC2 T1 4 T2 6 T31 L1 3 L2 5 L311 NC 21 NC 31 NC 41 NC12 NC 22 NC 32 NC 42 NC2 T1 4 T2 6 T31 L1 3 L2 5 L3Safety ControlStandard ControlCATALOG NUMBER 440C-CR30-22BBBCommunications ports,embedded• USB 2.0 (non-isolated)• RS232 non-isolated serialBase Programming PortUSB 2.0 (non-isolated)Any standard USB printer cable will workBase digital I/O points(see Types and Number ofInputs/Outputs)22Base number ofplug-in modules2Maximum digital I/O(1)38Types of plug-ins supported2080-IQ4OB4, Digital 4 Inputs, 4 Outputs2080-OW4I, 4 Relay Output2080-OB4, 4 PNP Source Output2080-IQ4, 4 Digital Inputs2080-MEMBAK-RTC Memory ModulePower supplyEmbedded 24V DC power supply,optional external 120/240V AC powersupply availableSoftware Connected Components WorkbenchInput Only (24V DC Sink) 10Input Multi-Purpose Terminal:• Input (24V DC Sink)• Single-Wire Safety Input2Multi-Purpose Terminal:• Input (24V DC Sink)• Test Output• Output (24V DC Source)6Output Only (24V DC Source) 2Output Multi-Purpose Terminal:• Output (24V DC Source)• Single-Wire Safety Output2(1)The number of maximum digital I/O assumes 8-point digital I/O plug-ins (for example,2080-IQ4OB4) are used on all available plug-in slots. Standard digital inputs can only be usedfor non-safety rated diagnostics and control such as resets, muting sensors or external devicemonitoring feedback circuits.Mix Safety and Standard ControlAlthough the 440C-CR30 Software Configurable Safety Relay is a cost effective and easy-to-use solution for safetyapplications, it can also be used seamlessly with standard control non-safety products.The Guardmaster 440C-CR30 Software Configurable Safety Relay combined with Micro800™ controllers,PowerFlex® drives and PanelView™ component operator interface products offer a core solution for yourstand-alone machine.

Page 8:Publication GLSAFE-BR003A-EN-P – August 2014 Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.Allen-Bradley, Connected Components Workbench, Guardmaster, LISTEN. THINK. SOLVE., Micro800, Micro830, Micro850, PanelView, PowerFlex, Production Selection Toolbox, Rockwell Softwareand SensaGuard are trademarks of Rockwell Automation, Inc.EtherNet/IP is a trademark of the ODVA.Safety Resource CenterSee the latest on our safety products, events, training, resources and tools.http://www.rockwellautomation.com/go/lit/safety-resource-centerOn-Line Product DirectoryOur extensive product portfolio is designed to improve yourprocesses through every stage of your manufacturing cycle.http://www.rockwellautomation.com/go/lit/productsProduct Selection Toolbox™Our powerful range of product selection and system configuration toolsassist you in choosing and applying our products.http://www.rockwellautomation.com/go/lit/pstCompatibility & DownloadAccess product-related downloads including firmware, release notes,associated software, drivers, tools and utilities.http://www.rockwellautomation.com/go/lit/pcdc