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Hirose Electric ZE064W Series

Product Catalog

Small and Waterproof Connector for Automotive Interface

Features
Small and Waterproof Connector for Automotive Interface


1. Small Size (0.64mm terminal, 2.2mm pitch)

Space-saving design contributes to device size reduction.

2. High Vibration Resistance

The female crimp terminal design includes a doublelayer spring, 3-point contact and 3 serrations in order to surpass the intense vibration requirements for devices mounted in the engine room.

3. High Heat Resistance

Can be used at a temperature of 125 degree.

4. Waterproof (IP67/IP69K)

Hirose's original waterproof design is compliant with IP67/IP69K when mated. With waterproof performance that withstands high pressure washing, ZE064W is suitable for use as an interface connector for automotive and industrial applications used in harsh environments.

5. Rated Current

5A (mono-pole power supply) / 2A (Full power supply)

6. Mating Keys

Prevents mis-mating when using multiple connectors.

7. Retainer

The retainer prevents incomplete terminal insertion and has high contact reliability during cable routing.

Document Information

Document Title Hirose Electric ZE064W Series
Document Type Product Catalog
File size 576Kb
Company IIDA ELECTRONICS (Documents List)

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Document Contents

Page1

Small and Waterproof Connector for Automotive Interface ZE064W Series ●High Vibration Resistance Contact Design 1. Double-layer spring design Increased contact reliability and resistance to external vibration Double-Layer Spring ■Features 1. Small Size (0.64mm terminal, 2.2mm pitch) 2. 3-Point Contact DesginIncreased contact force suppresses external Space-saving design contributes to device size vibration reduction. 1 Spring+ 2 Embossed Contact Points= 2. High Vibration Resistance 3 Contact Points The female crimp terminal design includes a double- layer spring, 3-point contact and 3 serrations in order to surpass the intense vibration requirements for devices mounted in the engine room. 3. High Heat Resistance Can be used at a temperature of 125℃. 4. Waterproof (IP67/IP69K) Hirose's original waterproof design is compliant with IP67/IP69K when mated. With waterproof performance that withstands high pressure 1 Spring washing, ZE064W is suitable for use as an interface connector for automotive and industrial 2 Embossed Points of Contact applications used in harsh environments. 5. Rated Current *The terminal is fl ipped upside down so that the beat 5A (mono-pole power supply) / 2A (Full power can be seen easily. supply) 6. Mating Keys ●Waterproof Prevents mis-mating when using multiple connectors. Waterproof Pin Waterproof pin prevents water from entering into 7. Retainer pins that aren’t used. (Only for female connector.) The retainer prevents incomplete terminal insertion and has high contact reliability during cable routing. Wire Seal Panel Seal Housing Seal (Shaft Sealing) *Our original waterproof design meets IP67/IP69K standards. (Mated condition) 2020.6 1 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
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ZE064W Series●Small and Waterproof Connector for Automotive Interface ■Product Specifi cations Operating Temperature : -40 to +125℃ (Includes the temperature Rated Current : 2A (Full power supply) rise by current flow) 5A (Mono-pole power supply) Ratings Storage Temperature : -10 to +60℃ (Note 1) Storage Humidity Range : Relative humidity 85% or less (no Rated Voltage 60V AC/DC condensation) (Note 1) Items Specifications Conditions 1. Contact Resistance 8mΩ Max. Measured at 1A DC 2. Insulation Resistance 100MΩ Min. Measured at 500V DC 3. Withstanding Voltage There shall be no dielectric breakdown. Apply 1000V AC for 1 min. Contact Resistance : 16mΩ Max. 4. Mating Durability 30 mating cycles (insertion/extraction) No damage, cracks or component breakage. No electrical discontinuity of 7Ω or more for Frequency : 20 to 200Hz (acceleration : 88m/s2) 1µs or more 5. Vibration Resistance 3 minutes per cycle (Repeated) 3 directions, Contact Resistance : 16mΩ Max. 3 hours each. No damage, cracks or component breakage. Breaking strength of the lock is measured while 6. Lock Strength 100N Min. pulled in the direction of the mating axis Contact Resistance : 16mΩ Max. Left at a temperature of 85℃ for 96 hours with a 7. Humidity Resistance Insulation Resistance : 100MΩ Min. relative humidity of 90 to 95% Contact Resistance : 16mΩ Max. Temperature -40°C → Room temperature → 8. Thermal Shock Insulation Resistance : 100MΩ Min. 125°C → Room temperature No damage, cracks or component breakage. Time : 30 → 5 → 30 → 5 minutes for 1000 cycles 9. Contact Resistance : 16mΩ Max. Heat Resistance Left at a temperature of 140℃ for 120 hours No damage, cracks or component breakage. Contact Resistance : 16mΩ Max. 10. Heat Resistance Left at a temperature of -40℃ for 120 hours No damage, cracks or component breakage. 11. Left unmated in sulfurous acid gas for 96 hours Sulfurous Acid Contact Resistance : Power 16mΩ at a room temperature with a concentration of Resistance 25ppm and a humidity of 75% RH or higher After heating for 120 hours at 120℃, spray for 30 sec. at a temperature of 80℃ and water pressure of 10MPa at positions 1 through 4. Rotate the mounting table at a speed of 5r/min Nozzle 12. High Pressure Washing No water infiltration into panel. Resistance Insulation Resistance : 100MΩ Min. Mounting Table Point A Rotation Axis Note 1 : Storage temperature is for long-term storage of unused products. 2 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Page3

ZE064W Series●Small and Waterproof Connector for Automotive Interface ■Materials / Finish Product Component Part Material Finish Housing PA Resin Black or Gray Retainer PA Resin Beige Female Connector Seal Cover PBT Resin Gray Housing Seal Silicone Rubber Rouge Wire Seal Silicone Rubber Rouge Housing PA Resin Black or Gray Male Connector Retainer PA Resin Beige Panel Seal Silicone Rubber Rouge Waterproof Cap PBT Resin Brown Contacts (Female, Male) Copper Alloy Tin Plating ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders.   ZE064W - 24 D P - HU/R (A) ❶ ❷ ❸ ❹ ❺ ❻ ❶Series Name :ZE064W ❷No. of Pos. :14, 24pos. (8pos. under development) ❸Rows :D double-row *There is no single-row product ❹Connector Type P : Male S : Female ❺Housing with Retainer ❻Mating Key (A) : A Key (B) : B Key 3 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Page4

ZE064W Series●Small and Waterproof Connector for Automotive Interface ■Product Confi guration (Diagram of 14pos.) ●Male Connector Completed Male Connector Retainer ZE064-2022PCF Housing Panel Seal ●Female Connector Completed Female Connector Housing Seal Wire Seal Seal Cover Housing ZE064-2022SCF Retainer ■ZE064W Series Mating Table Male Connector Female Connector Housing/Retainer Terminal Housing/Retainer Terminal ZE064W-8DP-HU/R ZE064W-8DS-HU/R ZE064W-14DP-HU/R ZE064-2022PCF ZE064W-14DS-HU/R ZE064-2022SCF ZE064W-24DP-HU/R ZE064W-24DS-HU/R 4 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Page5

ZE064W Series●Small and Waterproof Connector for Automotive Interface ■Male Housing / Retainer A±0.5 B±0.15 C±0.2 16.55±0.3 15.6±0.3 4.2±0.2 Part No. HRS No. Key No. of Pos. A B C Sales Unit ZE064W-24DP-HU/R(A) 753-2003-0 (A) Key 24 68.8 54.3 34.1 250pcs ZE064W-24DP-HU/R(B) 753-2004-0 (B) Key ZE064W-14DP-HU/R(A) 753-2008-0 (A) Key 14 57.8 43.3 23.1 300pcs ZE064W-14DP-HU/R(B) 753-2009-0 (B) Key ZE064W-8DP-HU/R(A) Under Development (Note 1) (A) Key 8 51.2 36.7 16.5 350pcs ZE064W-8DP-HU/R(B) Under Development (Note 1) (B) Key Note 1 : The 8 pin count product is under development. For details contact a Hirose representative. 14pos. (A) Key 14pos. (B) Key 5 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 25.5±0.5 12.48±0.2
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ZE064W Series●Small and Waterproof Connector for Automotive Interface ■Female Housing A±0.5 22.9±0.5 21.5±0.5 Part No. HRS No. Key Position No. of Pos. A Sales Unit ZE064W-24DS-HU/R(A) 753-2005-0 (A) Key 24 38.5 275pcs ZE064W-24DS-HU/R(B) 753-2006-0 (B) Key ZE064W-14DS-HU/R(A) 753-2010-0 (A) Key 14 27.5 480pcs ZE064W-14DS-HU/R(B) 753-2011-0 (B) Key ZE064W-8DS-HU/R(A) Under Development (Note 1) (A) Key 8 20.9 600pcs ZE064W-8DS-HU/R(B) Under Development (Note 1) (B) Key Note 1 : The 8 pin count product is under development. For details contact a Hirose representative. 14pos. (A) Key 14pos. (B) Key ■Waterproof Pin 12±0.2 Part No. HRS No. Sales Unit ZE064W-WCP(2022) 753-2007-0 1000pcs per bag Note : This part is used only with the female connector. 6 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Ø1.5±0.2 18.88±0.5 Ø21.5±0.2
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ZE064W Series●Small and Waterproof Connector for Automotive Interface ■Male Terminal 0.64±0.3 0.64±0.3 Part No. HRS No. Type Finish Sales Unit ZE064-2022PCF 753-2002-0 Reel Terminal Tin Plating 15,000 pcs per roll Note 1 : The applicable cables are 0.3sq and 0.5sq. Note 2 : Please contact a Hirose sales representative regarding whether crimping tools made by other companies can be used. ■Female Contact 1.3±0.3 1.57±0.3 Part No. HRS No. Type Finish Sales Unit ZE064-2022SCF 753-2001-0 Reel Contact Tin Plating 13,000 pcs per reel Note 1 : The applicable cables are 0.3sq and 0.5sq. To ensure waterproof performance the applicable cable diameter range is limited from Ø1.4 to 1.7mm. Note 2 : The female terminal is a waterproof design and is a clean body without a stabilizer. Therefore if inserted in the opposite direction it can be inserted at a force of more than 10N so be careful. Note 3 : Please contact a Hirose sales representative regarding whether crimping tools made by other companies can be used. ■Applicable Applicator Tool Type Male/Female Part No. HRS No. Applicable Terminal Male Terminal/ HRS Crimp Machine CM-105C 901-0001-0 −− Female Terminal Applicator for HRS Female Terminal AP105-ZE064-2022S 901-5241-0 ZE064-2022SCF Crimping Machine Male Terminal AP105-ZE064-2022P 901-5242-0 ZE064-2022PCF Female Side ZE064W-DS-HU/RCV-MD 902-5151-0 −− Retainer Release Tool Male Side Can release manually −− −− Female Side ZE064-S/RE-MD 902-5149-0 ZE064-2022SCF Terminal Extraction Tool Male Side ZE064-P/RE-MD 902-5150-0 ZE064-2022PCF Note 1 : Please contact a Hirose sales representative regarding whether crimping tools made by other companies can be used. Note 2 : Crimping work shall be conducted in accordance with the "Crimping Standard" and "Crimping Conditions Table". 7 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 13.24±0.5 19.31±0.5 16.44±0.5 22.51±0.5
Page8

ZE064W Series●Small and Waterproof Connector for Automotive Interface ■Contact Extraction ●Contact Extraction Tool: ZE064-P/RE-MD、ZE064-S/RE-MD ●Applicable Crimp Contacts: ZE064-2022PCF、ZE064-2022SCF ●Operation Method ●Repair Method To repair, pull out the contact while pressing the extraction tool in the direction shown in the diagram below. Be careful not to deform the terminal lock or contact portion. Caution : Do not push the terminal locking part or contact. It may lead to deformation or damage to the housing and other parts. When damaged, please replace it with a new one. Housing Cross-Sectional Diagram 1. Push 2. Pull ZE064-2022PCF 1. Push 2. Pull ZE064-2022SCF ■Usage Precautions 1. Unmating the connector with force may result in damage. If it is difficult to pull out, lightly push it once and then operate the lock to pull it out. 2. When inserting or extracting the terminal, always disconnect from the power source first. 3. Do not touch the terminals while the power is on since it is very dangerous. 4. Contact a sales representative for harness instructions and handling manuals. 5. Do not perform insertion or extraction with a live wire. (Live wire insertion/extraction refers to inserting/extracting while electricity is running) ■Usage Environment Please consult with your Hirose Electric sales representative if your system environmental conditions repeat high and low temperatures. ® 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com 8 The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.The contents of this catalog are current as of date of 06/2020. Contents are subject to change without notice for the purpose of improvements. Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.