Hirose Electric DF63W Series

3.96mm pitch compact waterproof connectors for internal power supplies DF63W Series The slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. Smooth, round external shape Metal parts are completely covered Fig.1 ■Features IP67 Waterproof 1. Max current of 14A This compact connector is rated up to 14A in the 2 positions version, using 16 AWG wire. 2. C ompact shape designed for wiring through narrow areas The design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that Wire seal reduces the chance of snagging or catching inside the conduit or other objects. A plastic housing covers the connector, so no metal is Wire seal exposed to the conduit, preventing accidental shorting. (Fig.1) 3. IP67 Rated Housing seal IP67 water resistant when mated. (Fig.2) 4. Simplified wire insertion Wire and housing seals are pre-installed to provide water proofing. A simple insertion of the crimped IP67 waterproof when mated contact into the housing completes the assembly. Fig.2 Contacts and housing are designed to prevent damaging the seals when inserting the contacts. 5. Positive lock structure Compatible with a wide variety of A robust locking structure provides a tactile click when cables mating to prevent incomplete mating and disconnection <DF63W> <DF63WA> during wiring. 6. Compatible with a wide variety of cables Two versions are available with different waterproof wire seal diameters. This variation helps to support the use of a wide array of cable sizes. 7. Mis-mating prevention with color and guide key options Two housings are available each with different colors and guide keys. This helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. Recommended Recommended insulation outer insulation outer diameter diameter Ø2.8 to 3.2 Ø1.7 to 2.4 Fig.3 In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2019.12④ 1 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies ■Product Specifications No. of contacts 16 AWG 18 AWG 20 AWG 22 AWG Current 2 14A 11A 9A 8A Operating temperature range -40ç to 105ç (Note 2) rating (Note 1) 3 13A 10A 8A 7A Operating humidity range 20% to 80%Ratings 4 12A 9A 7A 6A Voltage Storage temperature range-10ç to 60ç (Note 3) AC/DC 630V rating Storage humidity range 40% to 70% (Note 3) Items Specifications Conditions 1.Insulation resistance 1,000Mø min. Measured at DC 500V 2.Withstanding voltage No flashover or dielectric breakdown. 1,500V AC applied for 1minute. 3.Contact resistance 10mø max. Measured at a maximum of 20mø, 100mA (DC or 1,000Hz) 10 cycles in each of three axis directions at 10-55Hz, 4.Vibration resistance No electrical discontinuity for more than 1µs half amplitude 0.75mm Acceleration of 490m/s2, 11ms, both directions in 3 axes 5.Shock resistance No electrical discontinuity for more than 1µs (semi-sinusoidal), 3cycle each direction Contact resistance : 20mø max. Temperature : 40±2ç, relative6.Moisture resistance Insulation resistance : 500Mø max. humidity : 90 to 95%, left for 96hours -55ç for 30 minutes➝ 5 to 35ç for 2 to 3 minutes➝ 7.Temperature cycle Contact resistance : 20mø max. Insulation resistance : 1,000Mø max. 105ç for 30 minutes➝5 to 35ç for 2 to 3 minutes, in 5 cycles 8.Mating cycles Contact resistance : 20mø max. Mating/unmating : 30 times Note 1 : Indicates the allowable current when the maximum current is applied to all pins. Please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. Note 2 : Includes temperature rise caused by current flow. Note 3 : The term "storage" refers to the long-term storage condition of unused products before PCB mounting. Operating temperature/humidity range refers to the non powered state after PCB mounting, and temporary storage during transportation. ■Materials / Finish Product Parts Materials Finish UL flame retardant grade In-line plug crimp contact Contacts Copper alloy Tin plated － Socket crimp contact Contacts Copper alloy Tin plated － Housing PBT Black UL94V-0 In-line plug Seal Silicone rubber Blue or green － Housing PBT Black UL94V-0 Crimp socket Seal Silicone rubber Blue or green － ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Connector DF 63W - * S - 3.96 C q w e r t y u qSeries name : DF tConnector type wSeries No. : 63W S : Socket EP : In-line plug eOuter diameter of wire insulation 　 None ： 2.8 to 3.2 yContact pitch : 3.96mm 　 A ： 1.7 to 2.4 uTermination style rNumber of contacts : 2, 3, 4 C : Crimp socket ●Contact DF 63W - 1618 PCF q w e r qSeries name : DF rContact type/Packaging type wSeries No. : 63 (W) SCF : Socket crimp contact, reel eApplicable wire size SC : Socket crimp contact, pieces 1618 : 16 to 18 AWG PCF : In-line plug crimp contact, reel 2022 : 20 to 22 AWG PC : In-line plug crimp contact, pieces 2 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies ■ In-line plug Unit : mm Part No. HRS No. No. of contacts Outer diameter of wire insulation DF63W-2EP-3.96C 680-0605-9 2 DF63W-3EP-3.96C 680-0606-1 3 2.8 to 3.2 DF63W-4EP-3.96C 680-0607-4 4 DF63WA-2EP-3.96C 680-0609-0 2 DF63WA-3EP-3.96C 680-0610-9 3 1.7 to 2.4 DF63WA-4EP-3.96C 680-0611-1 4 Note 1 : Standard packaging is 100 pcs/pack. Please place orders in full package quantities. [Dimensions for 2 contact position connector] [Dimensions for 3 and 4 contact position connector] 37.96 37.96 P=3.96 P=3.96 ■Crimp socket Unit : mm Part No. HRS No. No. of contacts Outer diameter of wire insulation DF63W-2S-3.96C 680-0613-7 2 DF63W-3S-3.96C 680-0614-0 3 2.8 to 3.2 DF63W-4S-3.96C 680-0615-2 4 DF63WA-2S-3.96C 680-0617-8 2 DF63WA-3S-3.96C 680-0618-0 3 1.7 to 2.4 DF63WA-4S-3.96C 680-0619-3 4 Note 1 : Standard packaging is 100 pcs/pack. Please place orders in full package quantities. [Dimensions for 2 contact position connector] [Dimensions for 3 and 4 contact position connector] 22 22 P=3.96 P=3.96 3 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 10.86 13.16 11.21 11.66 15.26 13.16 15.61 11.66 4.4

DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies ■In-line plug crimp contact 2.22 2.14 P=9.5 Part No. HRS No. Type Quantity Finish DF63-1618PCF 680-0529-2 Reel contacts (Note 1) 4,000 pcs/reel DF63-1618PC 680-0536-8 Loose piece contacts (Note 2) 100 pcs/pack Tin plated DF63-2022PCF 680-0538-3 Reel contacts (Note 1) 4,000 pcs/reel DF63-2022PC 680-0539-6 Loose piece contacts (Note 2) 100 pcs/pack Note 1 : Please place orders in full reel quantities. Note 2 : Please place orders in full pack quantities. ●Applicable wire (Tinned Annealed Copper Wire) Conductor size (Core structure) Wire type and outer diameter of insulation UL1007 (2.4mm) 16AWG (26/0.254mm) UL1015 (3.2mm) UL1007 (2.1mm) 18AWG (34/0.18mm) UL1015 (2.9mm) 20AWG (21/0.18mm) UL1007 (1.9mm) 22AWG (17/0.16mm) UL1430 (1.7mm) Note 1 : Please contact our Sales Dept. when using wires other than those recommended above. Note 2 : In case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to Hirose representative. ■Socket crimp contact 2.02 2.33 P=9.5 Part No. HRS No. Type Quantity Finish DF63W-1618SCF 680-0600-5 Reel contacts (Note 1) 4,000 pcs/reel DF63W-1618SC 680-0601-8 Loose piece contacts (Note 2) 100 pcs/pack Tin plated DF63W-2022SCF 680-0602-0 Reel contacts (Note 1) 4,000 pcs/reel DF63W-2022SC 680-0603-3 Loose piece contacts (Note 2) 100 pcs/pack Note 1 : Please place orders in full reel quantities. Note 2 : Please place orders in full pack quantities. ●Applicable wire (Tinned Annealed Copper Wire) Conductor size (Core structure) Wire type and outer diameter of insulation UL1007 (2.4mm) 16AWG (26/0.254mm) UL1015 (3.2mm) UL1007 (2.1mm) 18AWG (34/0.18mm) UL1015 (2.9mm) 20AWG (21/0.18mm) UL1007 (1.9mm) 22AWG (17/0.16mm) UL1430 (1.7mm) Note 1 : Please contact our Sales Dept. when using wires other than those recommended above. Note 2 : In case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to Hirose representative. 4 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved. （23.9） （17.65） 4 19.1 4 12.85

DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies BApplicable crimping tools Type Part No. HRS No. Applicable wire size Applicable contact AP105-DF63-1618-3 901-4642-0 UL1007 (Note 3) AP105-DF63-1618-4 901-4643-2 UL1015 (Note 3) DF63-1618PCFDF63W-1618SCF Applicator CHS893500H-UP (Note 6) － UL1015 UL1007 DF63-2022PCF AP105-DF63-2022-3 901-4646-0 20 AWG : UL1007 22 AWG : UL1430 DF63W-2022SCF Type Part No. HRS No. Recommended wire size (Note 5) Applicable contact HT802/DF63-1618P-1 550-0423-1 16, 18 AWG : UL1007 DF63-1618PC HT802/DF63-1618P-2 550-0424-4 16, 18 AWG : UL1015 HT802/DF63-2022P-1 550-0433-0 20, 22 AWG : UL1007 DF63-2022PC Hand tool (Note 4) HT802/DF63W-1618S-1 550-0425-7 16, 18 AWG : UL1007 DF63W-1618SC HT802/DF63W-1618S-2 550-0426-0 16, 18 AWG : UL1015 HT802/DF63W-2022S-1A 550-0441-0 20 AWG : UL100722 AWG : UL1430 DF63W-2022SC Note 1 : Please follow the "Crimping quality standards (ETAD-H0810, ETAD-H0811)" and "Table of crimping conditions" when crimping contacts. Note 2 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty. Note 3 : Applicator components (sold separately) can be changed out to accommodate different wire sizes. Note 4 : Hand tool dies cannot be changed out for different wire sizes. Note 5 : Please only use the recommended wires shown in the table. Note 6 : Applicator manufactured by JAPAN AUTOMATIC MACHINE(J.A.M.). Please access to HP of J.A.M., if you make inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp) BCrimping ■ Items required prior to start crimping The work-related documents shown below are required before starting the harness connections. (The ● mark shows the document required.) When the documents shown below are not available, ask our sales personnel to provide them. Document Title Description Automatic Crimping Machine Hand Crimping Tool Remarks (1) Main unit of crimping machine Explanation of main press ● － When purchasing main press instruction manual machine unit machine unit, it is bundled. (2) Applicator Spare Parts Explanation for Applicator ● － Identification installation Standard values of : ● － When purchasing Applicator,(3) Crimp Conditions Crimp height ; it is bundled. Tensile strength Various standards for (4) Crimp Quality Standards ● － crimping conditions Inspection items of : (5) Operating lnstructions for － ● When purchasing Hand Tool,Crimp height ; Hand Tool it is bundled.Tensile strength ; and others (6) Harness Procedure Manual Ask our sales personal to Harness procedure ● ● ETAD-H0814-00 provide them. ■ Tools When crimping work is applied to our contacts, the tool designated by Hirose should be used. Crimping work by using tools other than as designated must not be done because it may result in contact failure, disconnection of cable, etc. *The operating instructions manual is available for the crimping machine and the applicator. Be sure to carefully read the operating instructions manual befor implementing the work. ■ Applicable electric wires Check that the electric wire to be used is in the range of application. If you intend to use an electric wire other than the recommended one, ask our sales personnel. [Precautions] ・Electric wires that are applicable for crimping connectors shall, principally, be the tin-plated stranded soft-copper wire. ・Crimping of electric wires wherein single wires, polyester yarns, etc., exist and crimping of tin-coated wires should be avoided. ・Avoid crimping two electric wires together. ・The setting values of crimp height (Note 1) may vary between tin-plated and gold-plated terminals even if the same electric wires are used. ・The setting values of crimp height (Note 1) may vary depending on the difference in the core wire confi guration even if the computed cross-sectional area is the same. Note 1 : The crimp height is an important item that determines crimping quality. We execute crimping tests for each electric wire to ensure the optimal value for the crimp height with high precision, thereby ensuring optimal setup values. BPrecautions 1. Forcibly removing a connector may damage it. If it is stuck, first push it in slightly and then release the lock to remove. 2. Please use care when connecting a short, thick wire so as not to twist it. If twisted, damage to the contact may occur. 3. Be sure to turn the power off before mating/unmating the connector. 4. To avoid electrical shock, do not touch the powered contacts. 5. P lease refer to the following documents. ・ Harness Procedure Manual (ETAD-H0814-00) ・ Mating unmating Procedure Manual (ETAD-H0926-00) ・ User Guide for Wire-to-Board Connector. BAbout the ratings Do not use connectors with currents and voltages that exceed their ratings. Do not mate/unmate powered contacts (Note 1) Note 1 : "Live" contacts refer to the contacts that are in a powered or energized state. Mating or unmating "live" contacts can result in electrical shock and injury. BAbout operating environments Please contact us if you wish to use the connectors in an environment with repeated temperature fluctuations. 5 Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies USA: USA: USA: HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS CHICAGO OFFICE HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE) 2300 Warrenville Road, Suite 150, 2841 Junction Ave, Suite 200 17197 N. Laurel Park Drive, Suite 253, Downers Grove, IL 60515 San Jose, CA. 95134 Livonia, MI 48152 Phone : +1-630-282-6700 Phone : +1-408-253-9640 Phone : +1-734-542-9963 http://www.hirose.com/us/ Fax : +1-408-253-9641 Fax : +1-734-542-9964 http://www.hirose.com/us/ http://www.hirose.com/us/ USA: THE NETHERLANDS: GERMANY: HIROSE ELECTRIC (U.S.A.), INC. BOSTON OFFICE HIROSE ELECTRIC EUROPE B.V. HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH 300 Brickstone Square Suite 201, Hogehillweg #8 1101 CC Amsterdam Z-O Schoenbergstr. 20, 73760 ostfildern Andover, MA 01810 Phone : +31-20-6557460 Phone : +49-711-456002-1 Phone : +1-978-662-5255 Fax : +31-20-6557469 Fax : +49-711-456002-299 http://www.hirose.com/eu/ http://www.hirose.com/eu/ GERMANY: GERMANY: FRANCE: HIROSE ELECTRIC EUROPE B.V. NUREMBERG OFFICE HIROSE ELECTRIC EUROPE B.V. HANOVER OFFICE HIROSE ELECTRIC EUROPE B.V. PARIS OFFICE Neumeyerstrasse 22-26, 90411 Nurnberg Bayernstr. 3, Haus C 30855 Langenhagen, Germany 130 Avenue Joseph Kessel, Bat E, 78960 Phone : +49-911 32 68 89 63 Phone : +49-511 97 82 61 30 Voisins le Bretonneux, France Fax : +49-911 32 68 89 69 Fax : +49-511 97 82 61 35 Phone : +33-1-85764886 http://www.hirose.com/eu/ http://www.hirose.com/eu/ Fax : +33-1-85764823 http://www.hirose.com/eu/ UNITED KINGDOM: CHINA: CHINA: HIROSE ELECTRIC EUROPE BV (UK BRANCH) HIROSE ELECTRIC (CHINA) CO., LTD. (SHANGHAI, HEADQUARTERS) HIROSE ELECTRIC (CHINA) CO.,LTD. BEIJING BRANCH 4 Newton Court, Kelvin Drive, Knowlhill, 18, Enterprise Center Tower 2, 209# Gong He A1001, Ocean International Center, Building 56# East 4th Milton Keynes, MK5 8NH Road, Jing’an District, Shanghai, CHINA 200070 Ring Middle Road, ChaoYang District, Beijing, 100025 Phone : +44-1908 202050 Phone : +86-21-6391-3355 Phone : +86-10-5165-9332 Fax : +44-1908 202058 Fax : +86-21-6391-3335 Fax : +86-10-5908-1381 http://www.hirose.com/eu/ http://www.hirose.com/cn/ http://www.hirose.com/cn/ CHINA: HONG KONG: TAIWAN: HIROSE ELECTRIC (CHINA) CO., LTD. SHENZHEN BRANCH HIROSE ELECTRIC HONGKONG TRADING CO., LTD. HIROSE ELECTRIC TAIWAN CO., LTD. Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre, Room 1001, West Wing, Tsim Sha Tsui Centre, 66 103 8F, No.87, Zhengzhou Rd., Taipei 5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, 518008 Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong Phone : +886-2-2555-7377 Phone : +86-755-8207-0851 Phone : +852-2803-5338 Fax : +886-2-2555-7355 Fax : +86-755-8207-0873 Fax : +852-2591-6560 http://www.hirose.com/tw/ http://www.hirose.com/cn/ http://www.hirose.com/hk/ KOREA: SINGAPORE: INDIA: HIROSE KOREA CO.,LTD. HIROSE ELECTRIC SINGAPORE PTE. LTD. HIROSE ELECTRIC SINGAPORE PTE. LTD. DELHI LIAISON OFFICE 143, Gongdan 1-daero, Siheung-si, 03, Anson Road, #20-01, Springleaf Tower, Office NO.552, Regus-Green Boulevard, Level5, Tower C, Gyeonggi-do, 15084, Korea Singapore 079909 Sec62, Plot B-9A, Block B, Noida, 201301, Uttar Pradesh, India Phone : +82-31-496-7000 Phone : +65-6324-6113 Phone : +91-12-660-8018 Fax : +82-31-496-7100 Fax : +65-6324-6123 Fax : +91-120-4804949 http://www.hirose.co.kr/ http://www.hirose.com/sg/ http://www.hirose.com/sg/ INDIA: MALAYSIA: THAILAND: HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE PENANG REPRESENTATIVE OFFICE BANGKOK OFFICE (REPRESENTATIVE OFFICE) Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma 73-3-1, Ideal@The One, Jalan Mahsuri, Bayan Unit 4703, 47th FL., 1 Empire Tower, South Sathorn Gandhi (MG) Road, Bangalore 560 001, Karnataka, India Lepas Penang, 11950, Malaysia Road, Yannawa, Sathorn, Bangkok 10120 Thailand Phone : +91-80-4120 1907 Phone : +604-648-5536 Phone : +66-2-686-1255 Fax : +91-80-4120 9908 http://www.hirose.com/sg/ Fax : +66-2-686-3433 http://www.hirose.com/sg/ http://www.hirose.com/sg/ ® 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. 6 The contents of this catalog are current as of date of 12/2019. Contents are subject to change without notice for the purpose of improvements. Jun.1.2021 Copyright 2021 HIROSE ELECTRIC CO., LTD. All Rights Reserved.