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"IoT Conversion of Tools" POKAYOKE TOOLS (Pokayoke Transmitter/Reciever)
Product Catalog
Helping Operator Mistake Prevention (Pokayoke) in the production process using tools such as torque wrench, pliers wrench, and power tools.
This is a group of IoT tools designed to prevent operator mistakes (Pokayoke) in production processes that require high quality, such as assembly processes.
By combining compatible tools with our Pokayoke wireless devices (transmitter/receiver), you can use them as Pokayoke Tools. Compatible tools available include a torque wrench, pliers wrench, check pen (marking pen), electric power tool, riveter, grease gun, and proof mark stamp.
We have an extensive track record of usage in factories in a wide range of industries including domestic and overseas automobiles, automobile parts, motorcycles, air conditioning, and construction materials; we also have extensive references, so you can use our tools with confidence.
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Document Information
Document Title | "IoT Conversion of Tools" POKAYOKE TOOLS (Pokayoke Transmitter/Reciever) |
---|---|
Document Type | Product Catalog |
File size | 2.1Mb |
Category | |
Company | HERUTU ELECTRONICS CORPORATION (Documents List) |
Documents related to this company
Document Contents
Page1
Check Pen S Lineup
In combination with the Pokayoke Tools TW-800 series receiver, the Check Pen S prevents
omission of marking work using a pen or self-inking stamp in the production process. It is POKAYOKE TOOLS
compatible for use with a variety of commercially available pens and self-inking stamps.
Prevention of cracks in pipes:
Battery level notification:
adopted a material that rarely
cracks due to ink adhesion. an LED light notifies when the remaining
battery level is less than 10%. TW-800 Series
Switch damage prevention: Using the production process support
software for Pokayoke Tools "POKAYOKE
adopted a mechanism that hardly plus", you can accurately know the time to
damages the switch after 1 million replace the battery on the software screen.
uses (in-house study).
High sealing performance:
adopted a switch with high sealing
performance (environment resistance)
to prevent foreign matter such as
dust and ink from entering the switch.
Strap attachment: Improved battery holder:
a strap can be attached to prevent adopted a mechanism to firmly hold the
dropping during work. coin battery (CR2032)
The Check Pen S is compatible with various commercially available pens and self-inking stamps.
Model Type Part Number Manufactures Country Main Body
Unit Barrel Pen Cap
PX-20 Mitsubishi Pencil
M-20PM Pilot Corporation
Japan
MMP-20 Pentel
Inkless Pen DPEN-02S Heruru Electronics
CP-02SX Pen CP-SX CP-02S-PP CP-S-CA
Camlin Paint Marker Kokuyo Camlin
India
EK-400XF Shachihata
PAINT MARKER No.CP Snowman
Artline70 Shachihata Indonesia
CP-05SX Pen PX-21 Mitsubishi Pencil Japan CP-SX CP-05S-PP Please use the originally supplied pen cap.
CP-09SX Pen H-DM Tombow Japan CP-SX CP-09S-PP -
CP-11SX Pen K-177N Shachihata Japan CP-SX CP-11S-PP CP-S-CA
CP-26SX Self-Inking Stamp X-BKL Shachihata Japan CP-SX CP-26S-PP CP-S-CA
CP-70SX Pen Skill Writer III Shinwa Japan CP-SLX CP-70S-PP Please use the originally supplied pen cap.
CP-71SX Self-Inking Stamp TAT Stamper F11 XQT-11C Shachihata Japan CP-SLX CP-71S-PP Please use the originally supplied self-inking stamp cap.
CP-72SX Pen Steel Paint NEO Alton Japan CP-SLX CP-72S-PP Please use the originally supplied pen cap.
CP-81SX Self-Inking Stamp Name Stamp XL-11 Shachihata Japan CP-SLX CP-81S-PP Please use the originally supplied self-inking stamp cap.
Note: The Check Pen S includes main body unit, barrel, and pen cap (applicable model only). Pens and self-inking stamps
not on the list are also supported. Please feel free to contact us.
Specifications
Comm. Distance 30 m / 33 yd (depends on usage conditions)
Battery Life 300,000 Uses (depends on usage conditions) Options
Available Countries Japan / Canada / USA / China / Thailand / Vietnam / Philippines /
Indonesia (CP-SX only) / India
Input 1 Test Switch TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB TW-800R-SLNX
Communication Status and Time to Replace the Battery Notification LED
Display (Green / Red)
Power Source 1 Coin Battery (CR2032)
2,403 MHz-2,478 MHz (automatic free channel selection by a frequency
Frequency Band
hopping function)
Antenna Chip Antenna
1 Coin Battery (CR2032) Inkless Pen Main Body Unit Main Body Unit Barrel Pen Cap Strap
Accessory Note: The Check Pen S includes main body unit, barrel, and pen cap (applicable [ DPEN-02S ] [ CP-SX ] [ CP-SLX ] [ CP-##S-PP ] [ CP-S-CA ] [ CP-SXT ]
model only). Pen and self-inking stamp are not included. (with ## from the model
The available options may differ depending on the model. Please refer to the number differs depending
Options on the pen and self-inking
'Options' section on the right and contact us for details. stamp in use)
Please contact your nearest distributor.
TW-800R-EXC TW-800R-SC TW-800R-SCL
422-1 Higashimikata-cho, Kita-ku, Hamamatsu,
Shizuoka, 433-8104 Japan
TEL: +81-53-438-3555 / FAX: +81-53-438-3411
URL: https://www.herutu.co.jp/en/
Email: info@herutu.co.jp
20230310P
Page2
Ensuring Traceability of Tasks
Production Process Support Software for Pokayoke Tools
When used in combination with a LAN-connectable
Pokayoke receiver, this Windows application helps
customers ensure the traceability of "working with
Simple Pokayoke Counter
tools" for workers in factories. TW-800R-SCL
Helping Operators LAN Connection Type
Pokayoke Receiver
TW-800R-EXL
"Mistake-Proofing"(Pokayoke)
Task Count Management with Ensuring Traceability and Work Status Notification for Remote Staffs
These products help operators "mistake-proofing" (pokayoke) in the production processes Pokayoke-compatible Tools Grasping Tasks in Real-Time and Manufacturing Sites
when using tools such as torque wrenches, pliers wrenches, and power tools.
I/O
Tools Pokayoke Receivers I/O
LAN Connection Type I/O Unit
(with Pokayoke transmitters) WCP-232-EXL
We have an extensive lineup of
receivers with various interfaces. You
can choose according to your
network environment.
· I/O relay output
· RS-232C serial output
· LAN connection Mail
· CC-Link IE Field Basic support SMS
Herutu Electronics Original Products · Count display Messaging App
Comm. Distance
Approx. 30-50 m
(98-164 ft) Indoors
(may vary depending on usage conditions) Functional Overview
A tool (transmitter) Ensuring Traceability of Tasks Enabling Mistake-Proofing (Pokayoke) Counter Feature on Computer
and a receiver can for Covering Multiple Processes (POKAYOKE plus Viewer)
be easily paired
for use. Customers can log and save task By linking the "POKAYOKE plus" to By linking the software with the
Products from Tool Manufacturers results for each work* type through the the TW-800R-SCL installed for TW-800R-EXL, customers can
TW-800R-SCL or TW-800R-EXL multiple processes, customers can mistake-proof (pokayoke) at up to
installed in multiple processes. set work execution instructions, 16 stations by placing a Windows
counting the number of tasks computer with the "POKAYOKE plus
*"Work" refers to the content of tasks using one or
more tools. For example, the content of a work upwards, etc. Viewer" at a work site.
type would be registered as "tasks done 10 times
Pokayoke-compatible Tools Lineup with a cordless power tool, 3 times with the Check
Pen S, and 1 time with an approval stamp."
Work Work Work
Process Process Process
A B C
TW-800R-EXL
Work Work
TW-800R-SCL Process A Process B
TW-800R-EXL
Process A Process B Process C
Windows PC Windows PC
Max.
8 Tools
Task Results ● Work Title Since customers can register the TW-800R-SCL installed at up Since up to 8 tools can be registered for 1 work type, the system
● Start Date and Time of Task to 8 stations for 1 work type, the system can mistake-proof can mistake-proof (pokayoke) for tasks that use up to 8 tools. An
● End Date and Time of Task (pokayoke) for tasks that use up to 8 tools. You can register an unlimited number of work types can be registered.
● JUDGE Result ● Cause of FAIL, etc. unlimited number of work types.
Please feel free to contact
Since the system can grasp in You can reserve executions for up to 8 work types as The "POKAYOKE plus Viewer" operates according to work
us if you are considering real-time the status of task results shown below. execution instructions received from the "POKAYOKE plus",
for each work type done or where and the viewer software screen displays information such as
making your tools a "FAIL" occurs, customers can
Work A Work B Work C task details of work, task count, JUDGE results, and battery
take prompt action to address a level, etc.
Pokayoke-compatible. process where a mistake has Next Scheduled Subsequent Scheduled
occurred. Currently Running Work Work Work
"POKAYOKE plus" "POKAYOKE plus Viewer"
Specifications and Operating Environment Specifications and Operating Environment
QR code for QR code for Battery Level Notification
QR code for Supported OS Windows® 10 32-bit / 64-bit to Windows® 11 64-bit Supported OS Windows® 10 32-bit / 64-bit to Windows® 11 64-bit
the latest Pokayoke-compatible tools examples of custom products for Since each tool’s software screen CPU Intel® Core™ 2.3GHz or above CPU Intel Atom® x5-Z8350 1.44GHz or above
Pokayoke-compatible tools
on web page Pokayoke-compatible tools displays the Pokayoke transmitter’s Required Memory 4GB or above Required Memory 4GB or above
on web page on YouTube battery level, operators can easily Resolution 1366 x 768 (FWXGA) or above Resolution 1280 x 800 (WXGA) or above
see when it is time to replace the
battery. HDD Free space of 1GB or above, excluding data / log HDD Free space of 1GB or above, excluding data / log
Supported Languages Japanese / English Supported Languages Japanese / English
Up to 16 Stations
Up to 8 Stations
Page3
Pokayoke Transmitters Lineup Pokayoke Receivers Lineup (without Counter Feature)
1-Relay-Ouput Type 4-Relay-Ouput Type RS232C Serial Output Type LAN Connection Type CC-Link IE Field Basic Support LAN Connection Type
Pokayoke Slim Transmitter Pokayoke Compact Transmitter Pokayoke Transmitter Pokayoke Wireless Unit TW-800R TW-800R-EXP TW-800R-EXS TW-800R-EXL TW-800R-EXB TW-800R-SLNX
TW-810T TW-850T TW-800T HCP-2402T-MC
1 Max.
4 UNLIMITED Serial UNLIMITED UNLIMITED CC-Link
Transmitters Transmitters 2
Supported Transmitter I / O I / O Transmitters LAN IE Field
Pliers wrenches, torque wrenches Cable tie guns, hand pumps, Pliers wrenches, torque wrenches and Makita impact wrenches, impact LAN I / O
Transmitters RS-232C Transmitters
Support Support Support Support Support Basic Support
Tools and more self-inking stamps, electric
screwdrivers and more more drivers, screwdrivers and more (*1)
1 Relay Output 4 Relay Outputs 2 Power Transistor Outputs
External 32 x 66 x 10 mm (1.3 x 2.6 x 0.4") 28 x 55 x 12 mm (1.1 x 2.2 x 0.5") 34 x 71 x 17.5 mm (1.3 x 2.8 x 0.7") Output(s) (Terminal Block M3) (Terminal Block M3) 1 Relay Output (Terminal Block M3) Rated Load DC 24 V / 0.1 A
Dimensions Rated Load AC/DC 30 V / Rated Load AC/DC 30 V / 0.5 A Connector 2.5 mm (0.098") Pitch
(excluding protrusions) (excluding protrusions) 20 x 30 x 6.4 mm (0.8 x 1.2 x 0.3") Rated Load AC/DC 30 V /
(excluding protrusions) 4-Position 2-Row
(W x H x D) 0.5 A 0.5 A (1 Position Unused)
Comm. 50 m (55 yd) (depends on usage RJ-45 Ethernet
Distance 30 m (33 yd) (depends on usage conditions)
conditions) Interface 10BASE-T/100BASE-TX RJ45 Ethernet
- RS-232C (Auto-Sensing) CC-Link IE Field Basic 10BASE-T/100BASE-T,
"POKAYOKE plus" Support Full/Half Duplex
900,000 Uses (depends on usage
Battery Life conditions) 300,000 Uses (depends on usage conditions) - Available
Countries Japan / Canada / USA / China / Taiwan / Thailand / Vietnam / Malaysia / Philippines / Indonesia / India Japan / Canada / USA /
China / Thailand
1 RX LED (Green) (also as 1 RX LED (Red / Blue /
Japan / Canada / USA / China / Japan / Canada / USA / China / Japan / Canada / USA / China / Japan / Canada / USA / 1 RX LED (Green) (also as lighting switch for pairing)
Available 1 RX LED (Green) (also as 4 RX LEDs (Green) (also as lighting switch for pairing) Green / Yellow)
Thailand / Vietnam / Indonesia / India Thailand / Vietnam / Philippines / India Taiwan / Thailand / Vietnam / Malaysia / China / Thailand / Vietnam / 1 Power LED (Red)
Countries Display
Philippines /Indonesia / India Philippines / Indonesia / India lighting switch for pairing) lighting switch for pairing) 1 Power LED (Red) NW Status LED (Pale Blue)
3 Comm. Monitor LEDs (Red) 2 Pairing LEDs (ID1&2)
1 Power LED (Red) 1 Power LED (Red) 1 Comm. Monitor LED
2 Comm. Monitor LEDs (Green) (Orange)
(Orange) 1 Power LED (Orange)
Input 1 Non-voltage Contact Signal 1 Power Switch 1 Power Switch 4 Push Buttons: Setting
Switches 1 Switch (6-Position DIP) for Setting 2 Switches (6-Position DIP each) for Setting
Communication Status Notification LED (REG / UP / DOWN) / Reset
1 Lighting Switch for Pairing 1 Lighting Switch for Pairing
(Green / Yellow / Red)
Display Time to Replace the Battery Communication Result and Time to Replace the Battery Notification LED (Green / Red)
Buzzer Piezo Buzzer 95 dB (at 1 m (3.3')) Piezo Buzzer 90 dB
(at 0.1 m (0.3'))
Notification LED (Orange)
External 80 x 100 x 30 mm 150 x 100 x 30 mm 150 x 100 x 30 mm
(3.1 x 3.9 x 1.2") 130 x 100 x 30 mm (5.1 x 3.9 x 1.2") (5.9 x 3.9 x 1.2") (5.9 x 3.9 x 1.2")
Power Source 1 Coin Battery (CR2032) DC 2.2-6.0 V Dimensions
(W x H x D) (excluding protrusions) (excluding protrusions) (excluding protrusions) (excluding protrusions)
Power
Weight About 21g (0.74 oz) About 25g (0.88 oz) About 40g (1.41 oz) About 2.5g (0.09 oz) Source DC 24 V ±20% (DC 19-28 V) (Terminal Block M3) AC 100-240 V
(using included AC adapter)
Frequency Current
Consumption 60 mA or less 80 mA or less 90 mA or less 140 mA or less 150 mA or less 150 mA or less
Band 2,403 MHz-2,478 MHz (automatic free channel selection by a frequency hopping function)
Weight Approx. 250 g (8.8 oz) Approx. 430 g (15.2 oz) Approx. 450 g (15.9 oz) Approx. 500 g (17.6 oz) Approx. 290 g (10.2 oz)
Antenna Inverted-F Metal Plate Antenna Chip Antenna PCB Antenna Chip Antenna Temperature: 0-50 °C
Operating
Environment Temperature: 0-50 °C (32-122 °F) Humidity: 80% or less (without condensation) (32-122 °F)
Humidity: 85% or less
1 Wire Harness Connector with Micro
Limit Switch 1 Connector Cable for Connection 1 Wire Harness Connector with Micro (without condensation)
Limit Switch
Accessories [ TW810T-HCL ] [ ZHR-2-200 ] [ TW800T-HCL ] - Frequency 2,403 MHz-2,478 MHz (automatic free channel selection by a frequency hopping function)
1 Coin Battery (CR2032) 1 Coin Battery (CR2032) Band
1 Coin Battery (CR2032)
Antenna Dipole Antenna Chip Antenna
Wire Harness Connector (w/o Micro Limit
Accessory - 1 AC Adapter [ ADB24050 ]
Wire Harness Connector with Micro Switch)
Limit Switch [ TW800T-HC ] 1 Output Cable [ TW-SCLO-4 ]
Options [ TW810T-HCL ] Connector Cable for Connection Wire Harness Connector with Micro Limit AC Adapter Wall Mounting Bracket
-
Pokayoke Slim Transmitter Protective [ ZHR-2-200 ] Switch AC Adapter AC Adapter [ ADB24050-C ] AC Adapter AC Adapter [ TW-SCLF01 ]
Cover [ TW800T-HCL ]
Options [ ADB24050-C ] [ ADB24050-C ]
[ TW-810C] Pokayoke Transmitter Protective Cover RS-232C Straight Cable [ ADB24050-C ] [ ADB24050-C ] Desktop Stand
2.4 GHz External Antenna 2.4 GHz External Antenna [ 6232-9F9F-06 ] [ TW-SCDS01 ]
[ TW-510C-1 ] [ TW-510C-2 ] 2.4 GHz External Antenna 2.4 GHz External Antenna
[ MB-13F ] [ MB-13F ] 2.4 GHz External Antenna [ MB-13F ] [ MB-13F ] AC Adapter [ ADB24050 ]
*1: For purchasing Makita impact drivers / impact wrenches / screwdrivers, please contact the person in charge of special procurement at Makita Co., Ltd. Email: tokuju_mkt@m1.makita.co.jp [ MB-13F ] Output Cable [ TW-SCLO-4 ]
Please also refer to "Customers who request high-precision torque management" in the product information page of Makita Co., Ltd. https://www.makita.co.jp/product/index.html
"Transmitting when Releasing a Hose Clamp" Pokayoke Wireless Module Options
TW-810T-PLR / TW-800T-PLR HRF-2402
This transmitter can be used when "grasping a HRF-2402 is a wireless module equipped with various interfaces. By
hose clamp with a pliers wrench, moving it to installing an interface board equipped with the necessary input and
the specified position, and then transmitting output capabilities, the module can be attached to various tools. The
when releasing". For details, please refer to module is built into many tools such as the Check Pen S, and many
"Transmission Timing" section of the "Pliers products from other tool manufacturers. With the cooperation of a variety
Wrench" page. tool manufacturers, we will help you to realize the "IoT Conversion" of
your tools in use.
2.4 GHz External Antenna RS-232C Straight Switch Box for Switch Box for Switch Box for
AC Adapter AC Adapter Work-Select
Options (Cable 1.5 m (4.9 ft)) Cable (1.8 m) (5.9 ft) Work-Select Work-Select
[ ADB24050-C ] [ ADB24050 ] [ MB-13F ] [ 6232-9F9F-06 ] [ TW-WS-01 ] [ TW-WS-02 ] [ TW-WS-03 ]
Wire Harness Connector Wire Harness Connector Wire Harness Connector Connector Cable for Pokayoke Transmitter Pokayoke Transmitter Pokayoke Slim Transmitter Input Cable Output Cable
(w/o Micro Limit Switch) with Micro Limit Switch with Micro Limit Switch Connection Protective Cover Protective Cover Protective Cover for Work-Select for JUDGE Input Cable Output Cable Desktop Stand Wall Mounting Bracket
[ TW800T-HC ] [ TW800T-HCL ] [ TW810T-HCL ] [ ZHR-2-200 ] [ TW-510C-1 ] [ TW-510C-2 ] [ TW-810C ] [ TW-SC24-4 ] [ TW-SC35-3 ] [ TW-SCLI-6 ] [ TW-SCLO-4 ] [ TW-SCDS01 ] [ TW-SCLF01 ]
Page4
Pokayoke Receivers Lineup (with Counter Feature) Pliers Wrenches Lineup
A pliers wrench is a tool used to lock hose clamps by detaching or removing pins from the
hose clamps used to lock radiator hoses, engine hoses, etc. It can be used for
mistake-proofing (pokayoke) in combination with the Pokayoke Tools TW-800 series receiver.
Jaws
Bumper
Simple Pokayoke Counter Simple Pokayoke Counter Pokayoke Counter The jaws are brazed with a high hardness material.
TW-800R-SC TW-800R-SCL TW-800R-EXC This prevents excessive jaw opening.
I/O Specified I/O Specified Max.
4 I/O Specified
1 Count Count Count
PASS/FAIL Max. 1 PASS/FAIL Max. PASS/FAIL
Transmitter Trans LAN Max.
Support (JUDGE Output) 99 mitter
Support (JUDGE Output) 999 Transmitters (JUDGE Output) 99 Bumper Pokayoke Transmitter
Support
7-SEG LED 2-Digit ((W x H) 27 x 50 mm (1.1 x 2.0")/digit) 7-SEG LED 3-Digit ((W x H) 27 x 50 mm (1.1 x 2.0")/digit) 7-SEG LED 2-Digit ( (W x H) 15 x 27 mm (0.6 x 1.1")/digit) An adjustment screw prevents a Either a Pokayoke slim transmitter
Count Display false transmission. TW-810T or a Pokayoke transmitter
2 Power Transistor Outputs (1 PASS / 1 FAIL) 2 Power Transistor Outputs (1 PASS / 1 FAIL) (At TW-800R) 1 Relay Output (Terminal Block M3)
Rated Load DC 24 V / 0.1 A Rated Load DC 24 V / 0.1 A Rated Load AC/DC 30 V / 0.5 A TW-800T is attached.
Output(s) 3-segment Small Single-head Plug; Diameter 3.5 mm Connector 2.5 mm (0.098") Pitch (At counter unit) 2 Relay Outputs (Terminal Block M3)
(0.14") 4-Position 2-Row (1 Position Unused) (1 PASS / 1 FAIL)
Rated Load AC/DC 30 V / 0.5 A
- RJ45 Ethernet 10BASE-T/100BASE-T, Spring
Interface Full/Half Duplex "POKAYOKE plus" Compatible -
Jaws open to a certain width. Switch
Input(s) 3 Non-voltage Contact-inputs(for Work-Select) 5 Non-voltage Contact Inputs
Very Small Single-head Plug; Diameter 2.5 mm (0.1") (1 JUDGE, 1 RESET, 3 Work-Select) 6 Non-voltage Contact Inputs It is the same mechanism as a torque
Connector 2.5 mm (0.098") Pitch 6-Position 2-Row (1 SENSOR, 1 JUDGE, 1 RESET, 3 Work-Select) wrench with limit switch.
Registrable Note: Up to 8 work types can be registered by using the Note: Up to 8 work types can be registered by using the
Work Type Qty. 1 Type optional input cable for work-select. 1 Type optional input cable for work-select. The registrable
number of work types is unlimited by linking with 8 Types
"POKAYOKE plus". Transmission Timing False Transmission
Prevention Feature
Operation Mode (Stand-alone / App-interlock)
Note: When using the TW-800R-SCL by itself, select "stand-alone mode." According to your desired transmission timing, "transmission when grasping the hose clamp with the pliers wrench (TW-810T / TW-800T)" and Our pliers wrench has a false
When using the TW-800R-SCL in combination with "POKAYOKE
plus", select "app-interlock mode." JUDGE "transmission when releasing the hose clamp from the pliers wrench (TW-810T-PLR / TW-800T-PLR)" can be selected. t ransmission prevent ion
JUDGE (Incremental/Decremental Task Count) (Decremental Task Count / Tool Timer / Work Timer) feature, so it only transmits
Main JUDGE (Decremental Task Count) Note: Incremental count can be used in app-interlock mode.
Reset Timer Reset Timer Transmission When Grasping [ TW-810T/TW-800T ] Transmission When Releasing [ TW-810T-PLR/TW-800T-PLR ] when grasp ing above a
Functions Reset Timer certain thickness. The tool is
Sequence (manageable order of tool usage), Work Sequence (manageable order of tool usage) s h i p p e d w i t h a d e f a u l t
Execution Reservation, History Management of Task Selectable Language (Japanese / English) sett ing to transmit when
Results for Each Work grasping an object whose
Note: Available in app-interlock mode Transmission Transmission
When Grasping When Releasing thickness of 1 mm (0.04")
Available Japan / Canada / USA Japan / Canada / USA / China / Thailand / Vietnam / Japan / Canada / USA / China / Taiwan / Thailand / and above. The thickness
Countries Philippines / India Vietnam / Malaysia / Philippines / Indonesia / India Grasp the tabs of the Slide the hose clamp to its Grasp the tabs of the Slide the hose clamp to its Release the tabs of the
hose clamp. intended position. hose clamp. intended position. hose clamp can be adjusted with the
(TW-800R Main Body); bumper (adjustment screw).
JUDGE LED : Red/Blue/Yellow JUDGE LED: Red/Blue/Green/White RX LED : Green (also as lighting switch for pairing)
Display RX LED: Red/Blue/Yellow RX LED: Red/Blue/Green/Yellow/White Power LED: Red
NW Status LED: Light Blue (Count Unit);
JUDGE LED : Red/Blue/Yellow/Green
5 Touch Keys; 1 Power Switch Keyboard
Switches 1 Switch (6-Position DIP) for Setting 16-Key: 0-9, ▲(UP),
POWER / REG. / RESET / ▲(UP) / ▼(DOWN) 1 Lighting Switch for Pairing ▼(DOWN), ESC, ENT, F1, F2
Buzzer Piezo Buzzer 70 dB (at 0.1 m (3.9")) Piezo Buzzer 90 dB (at 0.1 m (3.9")) Piezo Buzzer 95 dB (at 1 m (3.3'))
External Dimensions
(W x H x D) 150 x 100 x 30 mm (5.9 x 3.9 x 1.2") (excluding protrusions) 218 x 100 x 30 mm (8.6 x 3.9 x 1.2")(excluding protrusions)
Power Source AC 100-240 V (using included AC adapter) DC 24V±20% (DC 19-28 V) (Terminal Block M3) Small Type [ JPS100Y ] Light Type [ JPS175Y2 ] Light & Slim Type [ JPS175YS ] Standard Type [ P200Y2 ] Thin Nose Type [ SN200Y2 ]
Current
Consumption 120 mA or less 200 mA or less 110 mA or less Length 200 mm (7.9") Weight 300 g (10.6 oz) Length 230 mm (9.1") Weight 350 g (12.3 oz) Length 230 mm (9.1") Weight 340 g (12.0 oz) Length 245 mm (9.6") Weight 410 g (14.5 oz) Length 250 mm (9.8") Weight 420 g (14.8 oz)
Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening 10-12 mm (0.4-0.5")
Weight Approx. 250 g (8.8 oz) Approx. 290 g (10.2 oz) Approx. 750 g (26.5 oz) Max. Jaw Opening approx. 20 mm (0.8") Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 25 mm (1.0")
Operating
Environment Temperature: 0-50 °C (32-122 °F) Humidity: 80% or less (without condensation)
Frequency
Band 2,403 MHz-2,478 MHz (automatic free channel selection by a frequency hopping function)
Antenna Chip Antenna Dipole Antenna
Accessory 1 AC Adapter [ ADB24050 ] -
Input Cable for Work-Select [ TW-SC24-4 ] Input Cable [ TW-SCLI-6 ]
Output Cable for JUDGE [ TW-SC35-3 ] Output Cable [ TW-SCLO-4 ] AC Adapter [ ADB24050-C ]
Option Switch Box for Work-Select Switch Box for Work-Select [ TW-WS-03 ]
[ TW-WS-02 ] Wall Mounting Bracket 2.4 GHz External Antenna [ MB-13F ]
[ TW-SCLF01 ]
Desktop Stand [ TW-SCDS01 ] Desktop Stand [ TW-SCDS01 ] Switch Box for Work-Select Bent Nose Upward Type [ BN200YU2 ] Spring Hose Clip Type [ AE-200 ] Super Wide Jaw Opening Type [ LN240SR ] Wider Jaw Opening Type [ T-308R ] Snap Ring (for Shaft) Type
[ TW-WS-01 ] [ FOS-185 ]
AC Adapter Length 250 mm (9.8") Weight 410 g (14.5 oz) Length 250 mm (9.8") Weight 500 g (17.6 oz) Length 240 mm (9.4") Weight 350 g (12.3 oz) Length 255 mm (10.0") Weight 380 g (13.4 oz) Length 205 mm (8.1") Weight 300 g (17.6 oz)
[ ADB24050 ] AC Adapter [ ADB24050 ] Jaw Opening 10-12 mm (0.4-0.5") Jaw Opening approx. 33 mm (1.3") Jaw Opening 17-20 mm (0.7-0.8") Jaw Opening approx. 17 mm (0.7") Jaw Opening approx. 6-8 mm (0.2-0.3")
Max. Jaw Opening approx. 25 mm (1.0") Max. Jaw Opening approx. 33 mm (1.3") Max. Jaw Opening 30 mm (1.2") Max. Jaw Opening approx. 17 mm (0.7") Max. Jaw Opening approx. 21 mm (0.8")
Process A Process B Process C Process A Process B Process C Process A Process B Process C
Work Task Work Work Work Work Work Work Work Work Note: Bent nose downward type BN200YD2 Use Range of Snap Ring: 10-40 mm (0.4-1.6")
START JUDGE RESET Task
START JUDGE RESET Task
START JUDGE RESET is also available. Note: There is no function for preventing a
false transmission.
* Snap ring (for bore) type is also available.
Task Details of Work Task Details of Work Task Details of Work
(Example) (Example) (Example) Replacement Springs Customized Products (Examples)
Specified Count Value 2 Specified Count Value 2 Specified Count Value 3 2 4 2
Tool Timer No timer feature Tool Timer No timer feature Tool Timer
(Task time per tool) (Task time per tool) (Task time per tool) 10s 5s 15s 5s
Work Timer No timer feature Work Timer No timer feature Work Timer
(Task time taken per work) (Task time taken per work) (Task time taken per work) 40s
Task Task
GE Task
START JUD START JUDGE START JUDGE
For Standard For Wide Jaw Opening For Wider Jaw Opening
When the number of tasks completed reaches a specified number, Types Types Types
the remaining tasks are counted as "0", and a "PASS" is assigned. When the number of tasks completed reaches a The counter assigns a "PASS" or "FAIL" depending on any or all of
specified number, the remaining tasks are counted as the specified conditions of count number, tool timer and work timer. [SP-200] [SP-201] [SP-202]
"0", and a "PASS" is assigned.
JPS100Y JPS175Y2 T-308R
PASS PASS Buzzer
Sound I n a p p l i c a t i o n PASS FAIL JPS175Y2 JPS175YS LN240SR
interlock mode, task
Buzzer Data transmission results are transmit- Buzzer Buzzer JPS175YS P200Y2 AE-200
Sound ted to an external Sound Sound P200Y2 SN200Y2
Relay Output Relay Output device v ia a LAN
connection. Relay Output Relay Output SN200Y2 BN200YU2 We make with a minimum
BN200YU2 BN200YD2 quantity of one. Please
BN200YD2 feel free to contact us.