Mistake-proofing (Pokayoke) Version
for Tasks Using Tools in the Production Process Update
June 14,
Simple Pokayoke Counter 2023
TW-800R-SCL V2.00
This Pokayoke receiver has a simple and sophisticated
counter feature for customers who say, "I want to start
mistake-proofing (pokayoke) right now for tasks using tools".
Start Pokayoke Immediately
Enhancement of Counter Feature and Expansion
of Usage Environment
Ensuring Traceability of Tasks
Contents Additional Features in "Stand-alone Mode" Newly Added Mode
of Version ・Output task results data to LAN ・Work number display ・Simple count mode
・Counting-up ・Automatic JUDGE ON/OFF setting
(V2.00) A mode that only counts up
・JUDGE by work timer ・Setting RESET-key disabled and does not JUDGE (counts
Update ・Sensor input to enable counting ・Setting to output PASS/FAIL continuously until RESET up to 999 times)
■Start Pokayoke Immediately ■Enhancement of Counter Feature and
Using just one easy button operation, you can construct a Pokayoke system (task Expansion of Usage Environment
count management) with a tool (installed our Pokayoke transmitter). For usability in factories in various industries and sizes, we have upgraded the
You can register one type of work with TW-800R-SCL*1. following mistake-proofing (pokayoke) features to meet customer demands while
maintaining the simplicity of our 'Simple Pokayoke Counter TW-800R-SC'.
Count Note: When receiving a signal from a Pokayoke
transmitter, it either counts down or counts up. TW-800R-SC TW-800R-SCL
(Stand-alone mode)
Process B Configurable Specified Count Up to 99 times per work Up to 999 times per work
Process A Process C Value (2-digit count display) (3-digit count display)
Work Work Work
Count-up of number of tasks No Yes
Task
START JUDGE RESET (Countdown only) (Countdown, Count-up)
1 Piezo Buzzer 70dB (at 0.1 m
Transmitter Buzzer Loudness Piezo Buzzer 90dB (at 0.1 m (3.9"))
(3.9")) (a loud voice) (a very loud voice)
Support
JUDGE Method JUDGE according to task JUDGE according to task count / JUDGE by
count external signal / JUDGE by work timer
○Task Contents of a Work (Example) RESET Method RESET with the set timer RESET with the set timer / RESET-key press /
RESET-key press RESET by external signal
Sensor Input Function
to Enable Counting No Yes
Specified Count Value 2 times Function to Output Task
Results Data to LAN No Yes
Tool Timer (Task time per tool) No timer function
Work Timer (Task time taken per work) 40 Seconds Setting PASS/FAIL Output Fixed (100 ms) Selectable from 13 types of time
Installation Method Desktop Desktop, Wall mount possible
Task
START JUDGE
Available Countries Japan / Canada / USA Japan / Canada / USA / China / Thailand /
Vietnam / Philippines / India
The JUDGE is determined as either PASS or FAIL
Buzzer
Sound depending on any or all of the conditions of specified
PASS/FAIL count value and work timer. ■Ensuring Traceability of Tasks
Output task results data for Sending task By linking*2 with "POKAYOKE plus" via LAN, the functions of TW-800R-SCL
each fastening to LAN results to external can be greatly expanded, such as sequence function, work execution
devices connected
Output PASS/FAIL to the LAN.*3 reservation function, history management of task results for each work,
registrable unlimited number of works, etc.
■Various tools used at worksites such as manufacturing, logistics, TW-800R-SCL TW-800R-SCL
(Stand-alone mode) (Application interlock mode) × POKAYOKE plus and construction are compatible with this system.
●Check Pen S ●Cordless Power Tool ●Electric Screwdriver ●Torque Wrench ●Pliers Wrench Work operation in Operation based on work
TW-800R-SCL registered in Operation based on work execution instruction from
●Approval Stamp ●Cable Tie Gun ●Riveter ●The LOCTITE® hand pump and more TW-800R-SCL POKAYOKE plus
Registrable Task Task contents using 'up to 8 tools' (in the case of
Task contents using
Contents for One Work registering installed TW-800R-SCL at up to 8 stations in
'one tool' one work)
(Up to 8 types
Registrable work count 1 Type with the use of Unlimited
A task count of Pen checking even A task count of Forgetting to Tasks of approval options*1)
fastening screws with a large number of fastening bolts with a remove hose stamping can be
a cordless power tool items in the final torque wrench can clamps with pliers checked thoroughly. History Management of
Task Results for Each Yes ('Tool usage history' and 'work execution history'
can be managed. process is easy. be managed. is prevented. No
Work are saved in CSV format)
We also offer the TW-800R-MCL, a battery-powered Sequence function (manageable the order in which tools
Remarks - are used), work execution reservation function, battery
Pokayoke receiver with a count feature that allows level notification function
'Pokayoke Anywhere' regardless of location, while *1: You can register up to 8 types of work by using the option 'Input Cable for Work-Select'.
*2: With the TW-800R-SCL, you can select one of three operating modes: 'stand-alone mode', 'simple count mode' or 'application
providing the same features as the TW-800R-SCL. interlock mode'. When using the TW-800R-SCL in combination with 'POKAYOKE plus', select 'application interlock mode'.
*3: With the TW-800R-SCL, you can select one of three operating modes: 'stand-alone mode', 'simple count mode' or 'application
interlock mode'. When using the TW-800R-SCL in combination with 'POKAYOKE plus', select 'application interlock mode'.
Please contact your nearest distributor.
422-1 Higashimikata-cho, Kita-ku, Hamamatsu,
Shizuoka, 433-8104 Japan
TEL: +81-53-438-3555 / FAX: +81-53-438-3411
URL: https://www.herutu.co.jp/en/
Email: info@herutu.co.jp
202305000P