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Long Lifetime, High Reliability
Features, custom specifications, and reliability test data of Futaba's tab leads are introduced here. Please feel free to contact us for more detailed explanations, sample requests, or quotation requests.
Document Information
Document Title | Tab Lead for Lithium-ion capacitors & Batteries |
---|---|
Document Type | Product Catalog |
File size | 459.6Kb |
Category | |
Company | 双葉電子工業株式会社 (Documents List) |
Document Contents
Page1
For Lithium-ion capacitors & Batteries
Long Lifetime ・ High Reliability
Tab Lead
The tab leads, which are the terminals that take the electricity out of a laminated battery, are
an important component of a high-quality battery. The automotive industry demands the
highest level of quality and quality assurance systems, including IATF 16949.
Futaba supplies tab leads that can be made because of our extensive delivery experience of
touch sensors and OLEDs in the automotive industry.
Features
Excellent electrolyte resistance
◆ By original coating treatment on the leads, Test with 1000ppm water added, 85°C - 672h
Adhesion strength between seal and lead ≧ 8N/cm
25
Positive (AL) POINT
20
Negative (Ni-Cu) Seal not
peeled off
15 No damage to Ni plating
and the seal does not
10
peel off
5 Remaining
Ni plating Even in tough Environments
0 Ensures high reliability over
0 200 400 600 800 After Testing the long term.
Immersion Time in Electrolyte (h) (Ni-Cu)
No burrs or air gaps, Original seal structure
(2 types, 3 layers) realizes high sealing performance
◆ High sealing performance is achieved by eliminating lead burrs and air gaps
that cause quality problems.
Sealant (High Adhesion)
Packing (Heat Resistance) POINT
(High Adhesion)
Lead Improved seal
coatability and
adhesion to packaging
material
Cross Section
(Ni-Cu)
Lineup under Development
To contribute to higher capacity and output of LiBs and shorter charging time
Thin Tab Lead Thicker leads (1 ~ 3 mm)
Desiccant Blended Sealant To prevent LiB life degradation due to moisture entry
Catch external moisture inside the tab lead's heat-resistant sealant
High Heat Resistant Sealant To extend the operating temperature range of the battery
Improved sealing heat resistance of tab leads (up to 100°C)
Adhesive Strength (N/cm)
Page2
Specifications
Futaba can offer special shapes such as L-shape, hole, thick lead, L-bending, etc.
L Shape Hole Thick L Bending
■Specifications
Materials Coating t【mm】 W【mm】 L【mm】
AL (L)
Positive Non-Chromium 0.2~0.5 15~70 30~100 (t)
A1050-H24
(W)
Ni-Cu
Negative Non-Chromium 0.2~0.5 15~70 30~100
C1020-1/2H (t)
Structure Lead Edge (W)
Sealant 0.15 5~20
PP/Heat Resistance PP/PP +2~5 (L)
※We are pleased to consult with you regarding materials and shapes other
than those listed above, as well as dimensions outside the range.
■Standard Sample Specifications
Materials Coating t【mm】 W【mm】 L【mm】
AL
Positive Non-Chromium 0.4 50 60
A1050-H24
Ni-Cu
Negative Non-Chromium 0.2 50 60
C1020-1/2H
Structure Lead Edge
Sealant 0.15 15
PP/Heat Resistance PP/PP +3
Reliability Test Data
Teat Conditions Judgement
Adhesion Strength Sealant - Lead
Electrolyte Resistance Moisture 1000ppm, 85℃-672h
≧8N/cm
High Temperature Adhesion Strength Sealant - Lead
90℃-2400h (100 days)
Storage ≧15N/cm
-40℃ (15min)~70℃ (15min) Adhesion Strength Sealant - Lead
Thermal Shock
×800cycle ≧15N/cm
Quality & Process Control
We manufacture Touch Sensors (TS) and Organic Light
Emitting Diode (OLED) displays for automotive applications.
As with these products. Tab lead will also be controlled in
accordance with IATF16949. In addition, a two-dimensional
code is printed on each tab lead, and traceability is
controlled by quality analysis software.
Futaba Corporation
Futaba Web Site
< Contact us >
Electronic Components Business Center, Sales & Marketing Department
TEL:+81-3-4316-4815 FAX:+81-3-4316-4822 e-mail: ftbele@futaba.co.jp
The information in this leaflet is current as of April 2022. The information is subject to change without notice. 202204A