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Document Title | COMPANY GUIDE |
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Document Type | Product Catalog |
File size | 4.1Mb |
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Company | OKAMOTO MACHINE TOOL WORKS,LTD (Documents List) |
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Page1
COMPANY GUIDE
Head Offi ce/Annaka Factory Access
By Train To Niigata
From JR Takasaki Station, Shinetsu Main Line to Isobe, Joetsu Shinkansen Kan-etsu
Expressway
then approx. 5min by taxi Annaka Hokuriku Shinkansen
Approx. 15min by taxi from the Hokuriku Shinkansen Anna- To Nagano
Haruna
Station
ka-Haruna Station The World’s Only Total Abrasive Process Machine Manufacturer
To Yokokawa Route 18
Isobe Takasaki JCT
By Car
Takasaki
Station
Kita Kanto
Station Expressway
JR Shin-etsu Line Fujioka JCT
From the Joshin-etsu Expressway Matsuida-Myogi IC, take Matsuida-Myogi IC
the exit for Annaka/Matsuida. Turn right onto Route 18 to- Joshin-etsu Expressway
wards Takasaki/Annaka. Turn right at the fourth set of lights OKAMOTO MACHINE TOOL WORKS, LTD.
(Annaka Kogyo Danchi Iriguchi). Approx. 7km (10min) from
To Tokyo
Matsuida-Myogi IC.
To Saku
To Karuizawa Route 18
7-Eleven
To
Takasaki
Shin-etsu Main Line
Fire station
Matsuida-Myogi IC
Okamoto
Machine Tool Route 18
To Fujioka Works Annaka
Kogyo Danchi
Iriguchi
〒
GS
Usui River
Head Office/
Parking Annaka Factory Sakuraya
Sakuemon GS
〒
Isobe Station
N
Shin-etsu Main Line W E
S
OKAMOTO MACHINE TOOL WORKS, LTD.
2993 Gobara, Annaka, Gunma, Japan 379-0135
TEL : +81-27-388-9595 FAX : +81-27-385-1144
http://www.okamoto.co.jp
202006100MTR-0
Page2
The World’s Only Total Abrasive Processing Machine Manufacturer
Technology the Right Way
From 1935 to 2035 and beyond
Development Production
Proposal Sale
Service
Machine Tools Semiconductor Equipment Gears Casting
World-class machine tools born of workmanship cultivated Trusted manufacturing equipment supported by proven tech- The roots of manufacturing Pursuing peak precision through integrated production sys-
over the course of more than 80 years. nology that sustains market needs Founder Okamoto Kakusaburo’s creed lives on in our origins tems and in-house manufacturing
Okamoto Machine Tool Works’ wide product range and global Cultivated over many years, our polishing technology is used Okamoto Machine Tool Works began with the fabrication of Casting sets the foundation for meticulous quality control
scale in grinding machines place the company among the best to produce the chips in smartphones, computers, and auton- gears. In 1926, Okamoto In-house casting allows us to
in the world. Since the developing of Japan’s first domestic omous vehicles, contributing to the future of interconnected Kakusaburo founded the implement meticulous quality
surface grinder in 1953, we have constantly sought to create lifestyles in an IoT world. Our unique expertise and technology Okamoto Specialized Ma- controls.
cutting-edge products as a leader in grinding machines. Our in abrasive processing enable the production of thinner, fl atter chine Tools Factory, which The foundry at our Okamo-
diverse product lineup caters to all customer needs, including semiconductor wafers and devices for use across a broad a few years later developed to factory in Thailand has
surface, form, cylindrical, internal, gear, and specialized grind- range of fi elds. Japan’s first domestical- a maximum monthly pro-
ers, from general-purpose to fully automated CNC type ma- Our Semiconductor Equipment Division offers products in a ly-produced gear grinder. duction capacity of 1,800t,
chines. wide range of categories: grinding, CMP/polishing, wrapping This development contribut- enabling us to manufacture
Our mission is to produce the machines used in manufacture. and slicing. Our ongoing research and technical development ed signifi cantly to the manufacturing industry at the time. cast parts such as machinery frames and columns in-house
We are proud to supply the ‘mother machines’ that support the of both software and hardware ensure us to we can match the Today, gear fabrication falls within the operations of group from wooden molds. This greatly improves our rate of in-house
world’s production today. speed of our customers’ progress at the cutting edge. company Okamoto Koki Co., Ltd. The company uses automat- manufacturing, with an integrated production system that cov-
Seeking to maintain and reasonable price and in quality, de- The ever-evolving semiconductor industry requires the devel- ed production lines with articulated robots to effi ciently manu- ers everything from design and casting to parts processing,
livery and service as well as precision, and functions, we have opment of equipment that anticipates the future. Our Semicon- facture high-precision gears that are employed in fi elds such as coating and product assembly. In addition to improving quality,
established an integrated production system in handling from ductor Equipment Division constantly tackles this demanding automobiles, agricultural equipment, and the outboard motor this approach contributes signifi cantly to raising production ca-
supply to logistics in-house. Remaining sensitive to market challenge, off ering visionary ideas that contribute to the future. industry. Maintaining the entire production process in-house pacity, shortening delivery times, and reducing costs. It also al-
trends and technical advances, we continue to research and with our own gear fabrication machinery allows us to off er rap- lows us to cater to customers requiring specialized casting. We
develop the grinding processes the world demands. id, high-quality solutions. As the culmination of our cultivated produce high-rigidity casts in a diverse range of shapes and
expertise, we provide high-precision ‘zero noise, zero vibration’ sizes, supplying quality casting to fulfi lls the needs of various
gears and gear units. industries.
1 2
Page3
Our Business Machine Tools
The Origin of Precision
A leading global share in grinding machines Connection to end products ■ Automobiles ■ Aviation ■ Robots ■ Smartphones/computers ■ Large LCD televisions ■ Molds ■ Cutting-edge medical care
Pursuing precision with an extensive range that meets the
world’s needs Our Grinding Machine series contributes to the development of various industries by serving as the foundation of production
■ ‘Mother Machine’ Manufacturing Surface grinder Form grinder Cylindrical grinder Internal grinder
Given that they are used to produce all
manner of machinery and parts, machine
tools sustain the world of manufacturing.
■ The Final Process in Manufacturing
In manufacturing, grinding work plays a
key role in the fi nal stages of processing;
as such, the precision of grinding ma-
chines determines the quality of finished
products. Okamoto Machine Tool Works
Compound grinder Profi le grinder
contributes to various industries by man-
Bed grinder
ufacturing a wide range of high-precision
grinding machines.
What is a Grinding Machine?
A machine tool that uses rapidly Gear grinder Double column type grinder
rotating grindstones to grind metal
into specific shapes by turning and
applying reciprocating motion to
the workpiece. Grinding machines
are mother machines that serve as
World’s largest hydrostatic guide bed grinding machine
the foundation for various products. Grindstones are used to grind materials into
UDG10035NC
the desired forms, providing the precision
required for further processing
3 4
Page4
Our Business Semiconductor Equipment
The Ultimate in
Planar Surfaces
Looking to the future Connection to end products ■ Next-generation power semiconductor Sic ■ Input wafers ■ Electric cars ■ IC chips ■ Smartphones/computers ■ Large lenses
with cutting-edge manufacturing for IoT societies
Trusted manufacturing equipment supported
by proven technology
■ Polishing Technology Semiconductor equipment – a key part of the
Our range of semiconductor equipment semiconductor manufacturing process
supports manufacturing with technology
that produces thinner, fl atter semiconduc-
tor silicon wafers. Semiconductor
Manufacturing Process
■ Contributing to cutting-edge Grinds/polishes wafer surfaces to a mirror fi nish Polishes wafer surfaces to smooth any unevenness in the pattern
technical innovation Final Polisher Wafer Polisher
Okamoto Machine Tool Works contributes 【Front-end process】
to the progress of IoT in society, including Pattern
fields such as robotics, AI technology,
Circuit/
pattern
Photomask Ingot Ingot Photoresist formation Ion
production building cutting Wafer grinding/polishing coating on wafer Etching implantation Planarization (CMP)
Electrode Inspection
formation of wafer
power devices for automobiles, fl at panel design surface
screen mother glass, and increasing the
capacity of electronics. Product
Wafer backgrinding
Wafer Chip Wire Trim &
dicing mounting bonding Mold form Burn-in
inspection/ Com-
reliability Marking pletion
inspection
【Back-end process】
What is a Semiconductor? Semiconductors are also used to con- Wafer fabrication grinder
trol social infrastructure, such as train
A substance that only conducts elec- operation systems, banking and bro- Grinds wafers from the back side to a customer’s ■ Large LCD panels ■ Photovoltaic cells, solar panels
desired thickness
tricity under given conditions. The term kerage functions, electricity, gas, and
generally refers to electronic compo- waterworks, underpinning our modern
nents made using this arrangement. culture and lifestyle.
All sorts of products are equipped
with semiconductors, including dig-
ital consumer electronics such as
smartphones, computers and LCD
televisions, as well as refr igera-
tors, washing machines and cars.
Pitch polisher Photovoltaic ingot compound grinder
5 6
Page5
Production Global Integrated Production System
Global Scale: Assured quality with a production system spread across 4 locations – Japan, Singapore, Thailand, China Global-standard quality management systems
Three ISO9000-certifi ed factories in Japan and
abroad
Japan Our fl agship factory complete with facilities Thailand Grinding machine integrated production
Head Offi ce / and systems such as cleanrooms and me- Okamoto (Thai) Co., Ltd. system factory offering everything from
Annaka Factory ticulous temperature control Integrated production system fl ow Ayudhaya, Thailand casting fabrication to machinery sales
Annaka, Gunma
Design Wood
Machine
molds Casting Coating proce Assembly Inspection
Shipment
-ssing /sale
Sheet-
metal Cleaning Coating
processing
All production processes completed
in-house! ◎ Wood mold factory
An effi cient network,
coordinating 4 production facilities
according to demand
◎ Casting fabrication plant
Monthly casting production capacity: 1,800t
■ Overview
■ Overview
Established: 1987
Established: 1982
2 Site area: 69,324m
2
Site area: 68,224m
2 Total fl oor area: 26, 585m
2
Total fl oor area: 27,648m
■ Wood molds
■ Basic design ■ Casting Automatic coating system ◎ Integrated production system factory
■ Processing using automated conveyors■ Coating Foundry coordination enables flexible machine de-
■ Assembly ■ Processing sign and manufacture
■ Coating ■ Testing
■ Testing
Check operations at
Singapore From design to manufacture of precision pro-all production facilities
Okamoto (Singapore) Pte Ltd cessing machines, alongside semiconductor
Woodlands Newtown, Singapore equipment production
China Gear fabrication and local
Okamoto Machinery (Changzhou) Co.,Ltd assembly/sale of grinding
Changzhou, China machines
■ Overview
Established: 2004
Site area: 8,778m2
Total fl oor area: 6,688m2
■ Assembly
■ Gear processing/fabrication ■ Overview ■ Processing
Established: 1973 ■ Assembly
Site area: 24,000m2 ■ Coating
Total fl oor area: 18,250m2 ■ Testing
7 8
Page6
Production Our flagship ‘mother machine’ factory – Head Office/Annaka Factory
Traditional techniques live on through hand scrapers
Our state-of-the-art main factory enables high quality and high precision Hand scrapers carry the tradition of more than 80 years of work-
manship in machine tool production. The combination of this tra-
ditional skill and the latest technology underpins manufacturing
at Okamoto Machine Tool Works.
■1 Large-scale processing line ■2 Sheet-metal processing line ■3 Mid-size processing line ■4 Temperature-controlled booth
The fusion of traditional techniques and cutting-edge technology
■6 Spindle processing/assembly ■5 World’s largest ultraprecision high rigidity bed grinder
■11 Semiconductor equipment assembly booth To meet the demand for ultraprecision grinding of liquid-crystal displays and other large
parts, we have set up the world’s largest bed grinding machine in a temperature-controlled
booth, with a processing range of L10m x W3.5m (W4m clearance).
2 5
3
■12 Semiconductor cleanroom Resource recycling through fi ltration
4 The large-scale grinder in our tempera-
1 ture-controlled booth integrates treatment of
grinding lubricant, helping to reduce industrial
6
waste and improve the environment. Similarly,
we also collect, fi lter, and reuse silicon fl uid
■7 Measuring room from test processing in our semiconductor
cleanroom.
7
9 Before fi ltering After fi ltering
8
11 ■13 Test grinding showroom
12
13
10
■8 Cylindrical/internal grinder
Batch fi ltration system for large-scale
grinding machines
assembly line
■9 Surface grinder assembly line
Batch fi ltration system
for semiconductors
Completely windowless to avoid
Double-walled structure with air temperature changes due to
inner insulation layer sunlight exposure
Semisubterranean construction ■10 Technical Development ■ Materials building
Headquarters
13.7m
[ Complete air conditioning ]
Semisubterranean, windowless factory
Embankment Complete air conditioning: temperature settings – Summer 26°C, Winter 20°C
Temperature change: ±2°C/day
5m
Factory floor 4.15m
Materials storage Temperature diff erence: less than 3°C between fl oor and height of 8m
Factory foundations
[ Insulation ]
Roof and exterior walls consist of a double-walled structure, with insulating
material inserted in between.
Earthquake-resistant
loam tableland Semisubterranean construction sunk 4.15m beneath the ground’s surface,
with concrete exterior walls reaching 5m from fl oor level.
9 10
Page7
Sales Global Network
Key hubs effi ciently linked by a global network spanning manufacture to sales America
Off erings tailored to the needs of customers with global ambitions Reaching users around the world
Beginning with America, the history of our
overseas operations is a testament to quality.
We now off er products tailored to each region
– Asia, America, Europe, and Oceania.
Sales staff offer first-class advice
on grinding
Our sales staff are experts in grinding pro-
cessing, equipped with a wealth of knowledge
to offer optimal suggestions. In coordination Japan
with our Technology Research Division, we
Okamoto Machine Tool Okamoto Machinery organize training seminars for staff around the
Europe GmbH (Changzhou) Co., Ltd. Okamoto Corporation world, constantly sharing the latest informa-
tion. We are committed to a sales approach
Herford Shanghai that always puts our customers fi rst.
Sales Offi ce (D) Sales Offi ce Santa Fe Springs, Louisville,
CA Sales Offi ce KY Sales Offi ce
Nottingham Shenzhen Dalian Exhibitions, private shows -
Sales Offi ce Sales Offi ce Sales Offi ce Windsor, Pursuing true quality by engaging
CT Sales Offi ce with our customers
In addition to offering a broad range of infor-
mation and ideas through our daily operations,
Germany
we also hold large-scale exhibitions and regu-
lar private shows that allow us to grasp the di-
verse needs of our customers in the constant
pursuit of greater quality.
Okamoto Koki Co., Ltd.
An affi liated company specializing in the fabrication of ‘zero noise, zero
vibration’ gears
Head Offi ce / Annaka Factory /
North Kanto Sales Offi ce
Toyama Sendai
Hiroshima Sales Offi ce Sales Offi ce
Sales Offi ce
Greater Tokyo
Fukuoka Sales Offi ce
Sales Offi ce
Giken Co., Ltd.
Production & Sales Facilities (Okamoto Overhaul Division)
Japan 10 locations Shizuoka
Sales Offi ce
Head Offi ce/Fukuyama Factory Onomichi Factory Fuchu Factory
North America 4 locations Nagoya
Sales Offi ce
Europe 3 locations
Osaka
Sales Offi ce
China 4 locations
Okamoto (Thai) Co., Ltd. Okamoto (Singapore)
Pte, Ltd. Asia 2 locations
11 12
Page8
Personnel Bringing together Professionals in Grinding – A Company Powered by People
The Right People
[ Technology the Right Way ]
The relentless quest ◆Individuals who keep striving to improve their capabilities, knowledge and skills
for ultraprecision ◆Individuals who consider what they can off er, determine what needs to be done, and act
◆Individuals who can use experience to grow
◆Ethical individuals whose actions align with social progress
We seek talented people who value these aspects and seek
success on a global stage.
Abrasive processing professionals
In our constant quest for ultraprecision – from micro to nano and angstrom – Okamoto
Machine Tool Works strives to create a ‘grinding revolution’, a new total solution that
will transform established ideas. As a group of professionals in complex abrasive
processing technology (fi xed and free abrasive machining), we continue to challenge
ourselves to meet the market’s demand for precision.
Taking world-class technology to a new dimension
We offer a higher level of abrasive processing solutions, including fully-automated
surface grinding systems, highly efficient systems powered by IoT technology, and
environmentally-friendly grinding machines. Constantly striving to be a leader in
grinding machines, we will continue to off er the market world-class technology.
Keeping traditional techniques alive
By using traditional techniques such as hand scrapers in the production of machine
tools, we strive to share Japanese manufacturing with future generations. Amid the
globalization of manufacturing and increasingly high-tech approaches, we aim to
provide younger staff with opportunities to fl ourish.
Technology Fabrication Sales Control
13 14