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Precision Surface & Form Grinding Machine ACC/PSG-CA Series
Product Catalog
Document Information
Document Title | Precision Surface & Form Grinding Machine ACC/PSG-CA Series |
---|---|
Document Type | Product Catalog |
File size | 4.4Mb |
Category | |
Company | OKAMOTO MACHINE TOOL WORKS,LTD (Documents List) |
Documents related to this company
Document Contents
Page1
PSGCA_英文0723_1
Precision Surface & Form Grinding Machine
ACC/PSG-CA Series
OKAMOTO MACHINE TOOL WORKS, LTD.
2993 Gobara, Annaka, Gunma, Japan 379-0135
TEL : +81-27-388-9595 FAX : +81-27-385-1144
JQA-QMA10960
URL : www.okamoto.co.jp Annaka Factory
*Prior to and while using our products you are requested to thoroughly go through the articles on danger,
warning and attention for the sake of safety described in operation manual attached to the machine
and also in the warning plates mounted on the machine.
CAUTION *When the products fall under the eport controlled goods stipulated in “Foreign Exchange and Foreign
Trade Act” , it requires the license or approval of Goverment of Japan when exporting out of Japan.
*Specifications subject to change without notice.
This printed matter uses environmentally friendly paper and vegetable oil inks
Printed in Japan in July 2024 2024071000MTR-1
Page2
PSGCA_英文0723_2
Precision cutting-edge column type surface / form grinding
machines built with OKAMOTO’s long standing history and
knowledge in surface grinding machines
CA Series
Since the first surface grinding machine in Japan CONTENTS
was developed by Okamoto Machine Tool Works in
1953, Okamoto has been developing and providing
high-precision and high-quality grinding machines Contents 2
as a pioneer of Japanese grinding machine manu- Product Lineup 3
facturers, and has gained high praise worldwide.
In our 80th memorial year, we set the slogan of Product Overview 5
“Grinding Innovation”. We propose high efficien-
cy grinding with high-rigidity grinding machine Construction 7
to achieve a wide variety of applications which is CA1 Series 9
achieved with our column type precision surface
grinding machine CA-Series, allowing grinding of CA-iQ Series 11
large workpieces as well.
It is possible to do high precision & high effi cien- CA3 Series 13
cy grinding by adopting the ultimate high-rigidi-
Standard Accessories 15
ty structure, high efficiency grinding wheel, and
TWIN-BIX, while the operability of column type Optional Accessories 16
model is remained as high as ever.
CA1 series is the next-generation general-purpose Specifi cations 17
surface grinding machine with improved load ca-
Outline Drawings 18
pacity and operability, CA3 series is the standard
model responding to the demand of complex
shapes, and CA-iQ series is the model equipped
with text-free and no-skill-required iQ world stan-
Precision Surface Grinding Machine dard software.
CA series opens up further possibilities for surface
grinding machines.
CA Series 2
Page3
PSGCA_英文0723_3
Precision surface & form grinding machine CA Series
Product Lineup
With the high rigidity design that adopts the column type, the load capacity is signifi cantly increased from the
conventional grinding machines. Abundant lineup of general-purpose/CNC, workpiece size, grinding methods,
etc. is available to meet various application requirements.
General-purpose type enables standard grinding, and CNC type enables grinding of complex shapes. Abundant lineup that covers a wide range of grinding methods and drive systems
CA1 CA-iQ CA3
A surface grinding machine that emphasiz- CNC surface grinding machine is capable Concept Various options
High effi ciency surface grinding Software control for grinding know-how
to make complex grinding easy
es versatility with simultaneous 1-axis con- of form grinding with 2-axis or 3-axis con- Independent 1-axis / automatic vertical infeed Vertical / Crossfeed CNC Longitudinal / Vertical / Crossfeed CNC
General trol. The models are newly equipped with trol. CA-iQ series is equipped with text-free Main Functions Simultaneous 1-axis Simultaneous 2-axis Simultaneous 2-axis (3-axis control)
automatic dressing shift plunge function. interactive software and automatic grinding standard option standard option standard option
Purpose Additionally, the development of an easy- CNC data setting function, and CA3 series is ca- surface
to-use panel greatly increases the ease of pable of high-precision grinding of complex complex contouring surface
conventional grinding operation. shapes. Grinding surface surface rough grinding
shift plunge pitch combination steps -
(G code)
steps G code pitch
Interactive
software side
side R peripheral
Dress peripheral peripheral full R side original
- side V complex (G code)
original R types
rotary
swing rotary
Dresser table-mounted
1 direction overhead table-mounted table-mounted
3 direction overhead 3 direction swing
profi le
profi le
− 600 × 300
600 × 400
800 × 400
Chuck size
1,000 × 400
600 × 600
1,000 × 600
CA1 series CA-iQ / CA3 series Touch probe & on-ma-
Main options Crossfeed & vertical scale feed back Crossfeed & vertical scale feed back Crossfeed & vertical chine measurement with
scale feed back CCD camera & automatic
compensation
Select a model based on the grinding area determined by the chuck size
Chuck size CA1 CA-iQ CA3
600×300 - 63CA-iQ 63CA3
600×400 64CA1 64CA-iQ 64CA3
Number of control axes 800×400 84CA1 84CA-iQ 84CA3
Chuck size 1,000 × 600 mm
1,000×400 104CA1 104CA-iQ 104CA3
MODEL NAME
600×600 66CA1 66CA-iQ 66CA3
1,000×600 106CA1 106CA-iQ 106CA3
3 CA Series CA Series 4
Page4
PSGCA_英文0723_4
CA1 Series General purpose CA3 Series 3-axis CNC
Efficient automatic dressing function & Grinding of complex shapes is support-
general purpose surface grinding ed by adding custom specifi cations.
■ Rigid column drive system ■ Track record data of various complex shapes
■ Best-in-class workpiece load capacity Indexing of slits and couplings, R forming of vane
pumps, vertical grinding of inner ball grooves, etc.
■ Automatic dressing function reduces dressing setting time.
■ Various dressing methods
■ Shift plunge function reduces cycle time by approximately Simple wheel forming is automated with standard inter-
30%. active software.
■ Three-axis numerical control can achieve the same
■ Operability is improved by the color touch panel.
speed and infeed regardless of operator skill. These are
the optimum grinding machines to make the grinding
Operation panel
Example conditions uniform.
Workpiece: Flat surface work-
piece
Material: HRC60
Surface roughness Rz0.4 wheel Example
Cycle time 25 minutes
Total amount: 0.2mm
workpiece
Screen Page Example 300 8
Workpiece: Rack
Material: HRC65
CA-iQ Series Simple CNC Form accuracy: ±0.006mm
Grinding method: Plunge grinding
interactive software Cycle time: 110 minutes
Grinding and dressing conditions are au- On-machine measurement
Various grinding methods and on-machine mea-
tomatically calculated by using Okamoto's surement / automatic compensation that enable
original iQ software simultaneous 2-axis or 3-axis control
■ Semi-closed cover to provide safety and to prepare the
■ High precision ball screws are used on axes to achieve simultaneous
grinding environment
■ Text-free interactive screen which can be set easily with the 2-axis or 3 axis control.
touch panel ■ On-machine measurement and automatic compensation are possible
■ Simple surface, groove, pitch, by attaching a touch probe and CCD camera as options (OP).
steps and side grinding cycles ■ Various types of grinding cycles
are achievable.
■ Just by entering total and fi ne including multi-position, crown
grinding allowance, and then, shape and taper grinding are sup- Automation
wheel grain size, the optimum ported.
grinding and dressing condi- ■ Maximum table longitudinal speed
tions are automatically calcu-
is as fast as 40 m / min. (Excluding
lated. Operation Screen
64CA3)
Example Example
Various shapes of wheel forming are
supported.
wheel Example
wheel 40 wheel
100 workpiece workpiece Multiple axes
workpiece 10
400 450
30 rotary
dresser
Workpiece: Slider Workpiece: Die slide post
Material: SKD11 Material: SKD11
Form accuracy: ±0.005mm Total stock removal: 0.02μm Workpiece: Trochoid gear
Dressing method: Profi le rotary dressing (OP) Grinding method: Groove non-interference grinding Material: C60
Grinding time: 8 minutes Grinding time: 8 minutes Form accuracy: ±0.005mm
Grinding method: Index grinding
Grinding time: 5 minutes
5 CA Series CA Series 6
30
60
50
Page5
PSGCA_英文0723_5
Precision surface & form grinding machine CA Series
Structure High effi ciency grinding with stable accuracy achieved by the high rigidity column type grinding
Ideal machine structure suitable for high effi ciency grinding
T-frame structure with no overhang, longitudinal V-V guideway with excellent straightness, and high rigidity and
high precision structure with carefully adjusted slideway
Column travel type is ideal for large workpiece
* Please wear protective glasses in operations.
T-shape Integrated Structure
Good accessibility Frame
●Column type model simplifi es mount- ●Rigid T-shape integrated structure
ing/dismounting large workpieces. ●Fully supported table longitudinal
●The height of the table surface is low structure. Since the slideway of the
to facilitate mounting/dismounting of frame is longer than the table, high
workpieces. accuracy can be obtained over the
*Height from the fl oor to the top of table: 915mm entire chuck area regardless of the
87 mm lower when compared with Okamoto’s conven-
tional 84 type position of the workpiece on the
chuck.
High rigidity structure
Highly rigid linear guide is used on the
vertical and cross slideways.
The structure of the column is a high-ri-
gidity structure that has no negative
effect in crossfeed.
V-V Slideway
High drainage capacity
●The longitudinal guideway uses V-V
shape structure, which has good Full enclosure for production use is
straightness and also minimizes the equipped as a standard accessory.
imbalance of oil fi lm thickness. High coolant tank capacity supports
●By adopting the double cylinder large amount of coolant supply. The
structure, the load capacity is greatly machine designs are novel while the
increased compared with convention- electrostatic coating method is used to
al machines. Grinding is stable even *Photo shows CA-iQ series. improve sheet metal quality.
with heavy workpieces such as mold In addition to the two-tone standard
bases. colors, we offer special color designs
*Load capacity is 1,000 kg, which is 2.4 times when that meet the world’s top market share
compared with Okamoto's conventional 64 type
model. machines.
7 CA Series *CA3 series has a different structure. CA Series 8
Page6
PSGCA_英文0723_6
Making your work as fast, accurate and easy as ever. The shift plunge function with automatic dressing
General Purpose Precision Surface Grinding Machine
can reduce the conventional grinding time by up to 30%.
CA1 Series List of Operation Pages
Lineup
Grinding Setting page Wheel RPM setting page
ACC/PSG64CA1
ACC/PSG84CA1
ACC/PSG104CA1
ACC/PSG66CA1
ACC/PSG106CA1
Operation panel and Touch screen operation panel
new functions The buttons are well arranged on the page. Wheel spindle RPM can be set on the touch
New performance has been added, such as the higher effi ciency By adopting the color panel, simplifi ed grinding panel. RPM is displayed simply by numerical
grinding and the visualization of alarms with the adoption of color is capable of being achieved. value on the page.
screen.
Grinding status check page Dressing setting page
Automatic Dressing Function
“Automatic Dressing Function”
is newly equipped on CA1 series
lineups.
With this function, dressing can
be performed during the grinding
cycle, such as after rough grind-
ing and finish grinding, making
grinding further automated.
Grinding status can be confi rmed on the grind- Automatic dressing is set simply by numerical
Shift Plunge Function ing status check page, enabling effi cient setup values. Operation is automated by combining
and output. the automatic dressing into cycles.
Shift plunge function is ideal for grinding with large stock removal.
Self-diagnosis function (I / O check) Recipe registration function (OP)
Down to dressing
start poin
Retract up
Dressing before ressing before
Standard Grinding Cycle rough grinding Rough grinding D
finish grinding Finish grinding Spark-out End of grinding
wheel
workpiece
When a problem occurs with the machine body, When repeatedly using the same grinding condi-
it can check the failure and disconnection of the tions, registering the grinding conditions contrib-
defective part. utes to productivity improvement and versatility.
9 CA Series CA Series 10
Page7
PSGCA_英文0723_7
CNC Precision Surface Grinding Machine Surface and Form grinding were complex tasks. iQ Software makes it easy.
CA-iQ Series
Dressing iQ Software allows optional wheel forms with conversational software.
Lineup Dress Form Select Menu
ACC/PSG63CA-iQ Straight Side Side R Full R V shape Free form
ACC/PSG64CA-iQ
ACC/PSG84CA-iQ
ACC/PSG104CA-iQ
ACC/PSG66CA-iQ Option
ACC/PSG106CA-iQ
The operator only inputs total stock removal, and wheel work positions.
Grinding iQ software automatically calculates the optimal grinding conditions to
assist operator. iQ software also calculates cycle times.
Mode Selection Menu
Table setting Dressing data Grinding data Combination Data save / call / Numeric Key Input
grinding menu edit
Option Select the dressing shape according to
3-direction dresser the workpiece shape, and enter the values
with the touch keys.
*This monitor is metric version.
iQ automatic
data creation function
Optimum dressing condition is Dressing Shape
set by entering the wheel grain
size.
iQ graphical current
grinding position display
It displays live wheel position
during grinding cycles. Example of iQ grinding & iQ dressing page combinations OP
*This monitor is metric version.
iQ automatic data creation function Complex shape Contouring
After the stock removal data input, iQ
software will calculate efficient grinding
conditions. Grinding data Dressing data (side) Grinding data Dressing data (full R)
Cycle time estimate (convex shape) (contouring)
Grinding Form Select Menu
Surface Concave Convex Pitch Steps Side Free form
Pitch shape Profi le plunge
Grinding data Dressing data (V shape) Dressing simulation Dressing data (Free form)
(pitch shape)
11 CA Series Option CA Series 12
Page8
PSGCA_英文0723_8
3-axis control equipped on CA3 series enables complex form grinding.
CNC Precision Surface Grinding Machine
A variety of dressing and on-machine measurements break new grounds in grinding.
CA3 Series
Various Grinding Software & Cycle (OP)
Lineup In addition to the standard interactive grinding methods, various OP software is
available for CA
ACC/PSG63CA3
ACC/PSG64CA3
ACC/PSG84CA3
ACC/PSG104CA3
ACC/PSG66CA3
ACC/PSG106CA3 Crown shaped grinding Contour grinding Multi-position grinding
High precision crown shaped grinding The contoured part can be ground Workpieces with different height and
is available. by synchronizing the longitudinal and length can be mounted on the chuck
crossfeed axes. for grinding effi ciently in one cycle.
Various Dressers Grinding up to 5 areas in one cycle is
possible.
High-performance applications (OP)
■ 3-Direction Dresser ■ Rotary Dresser &
Standard Accessory Dress- Single-Point Dresser It realizes the automation of complex grinding with variety of OP for your
er. Dressing for surface Rough dressing is per- customized grinding.
grinding and simple form formed with a rotary dress-
grinding is available. er, and fi ne dressing is per-
formed with a single-stone
dresser.
Wheel forming is done effi -
ciently and precisely.
1 axis of swiveling wheel spindle Touch probe Multi-axis
■ is added
■ Swing type Profi le Rotary Dresser
single-point dresser This is a method to create For on-machine measurement after When performing multi-axis grinding
the required wheel shape For workpieces with complex grooving, grinding, a touch probe (contact type) such as aspherical grinding, we can
Single-point dresser is by pressing the wheel (pro- it is possible to equip one more axis can be equipped. Automatic grinding propose the combination with a work-
recommended for wheel file), which is suitable for of swiveling wheel spindle. It can grind compensation after checking can also piece indexing device.
micro forming, and rotary mass production grinding. workpieces such as helical gears and be equipped.
dresser is recommended broaches.
for mass production.
■ Rotary Dresser ■CNC indexing device
Rotary Dresser makes it & swing type rotary
possible to dress more dresser
effi ciently than 3-direction CNC indexing device can
dresser. grind round workpieces. Automation with robot Automation with sensors
Wear can be reduced, too. Grinding can be performed It also supports automatic workpiece We can propose the automation spe-
more effi ciently in combina- supply with an articulated robot con- cialized for surface grinding using vari-
tion with a rotary dressing. sult by Okamoto. ous sensors, based on your request.
*CA3 option *CA3 option
13 CA Series CA Series 14
Page9
PSGCA_英文0723_9
Accessories
Standard Accessories Optional Accessories
CA1 Series CA-iQ Series CA3 Series CA-iQ Series Standard Cycle CA1 Series CA-iQ Series CA3 Series
Coolant System with magnetic separator ● ● ●
Standard Wheel ● ● ● Surface grinding
Coolant System with manual paper fi lter ● ● ●
Grinding Wheel Adaptor ● ● ● Complex Coolant System with automatic paper fi lter ● ● ●
Coolant System with magnetic separator, with manual paper fi lter ● ● ●
Wheel Spindle Continuously Variable
Inverter ● ● ● Pitch Coolant System Coolant System with magnetic separator, with automatic paper fi lter ● ● ●
Coolant System with magnetic separator, with manual paper fi lter, with automatic coolant temperature regulator ● ● ●
Standard Electromagnetic Chuck ● ● - Steps
Coolant System with magnetic separator, with automatic paper fi lter, with automatic coolant temperature regulator ● ● ●
Automatic Demagnetizing Controller,
Adjustable Chuck Power ● ● - Side Dust Collection Hood ● ● ●
Oil Mist Collector ● ● ●
Fan Cooler for Oil Coolant ● ● - Peripheral dressing Electromagnetic Chuck, oil cooling type, with demagnetizing controller ● ● ●
Chuck Electro-Permanent Magnetic Chuck, with demagnetizing controller ● ● ●
Automatic Oil Temperature Regulator - - ● Side dressing
Electromagnetic Chuck Interlock ● ● ●
Grinding End Time Prediction - ● - CNC Overhead dresser (with compensation) - ● ●
Rotary Dresser (single-axis positioner, double-axis positioner) - ● ●
Short Circuit Breaker Dresser
● ● ● Foldable 3-Direction Dresser - ● -
1-Direction Dresser & Dressing Vertical Rotary Dresser (installed on chuck top face) ● ● ●
Coolant System ● - -
Spare Wheel Adaptor ● ● ●
3-Direction Dresser & Dressing Spare Wheel Adaptor Wheel Adaptor for Micro Balancer ● ● ●
Coolant System - ● ●
Wheel Adaptor for automatic wheel balancer ● ● ●
1-Direction Flexible Nozzle for
Coolant Supply ● - - Wheel Balancer (with balance arbor) ● ● ●
3-Direction Flexible Nozzle for Balance Arbor (roller type, for BW-360) ● ● ●
Coolant Supply - ● ● Wheel Balancer
Micro Balancer ● ● ●
Constant Water Supply for Drain Automatic Wheel Balancer ● ● ●
Gutter ● ● ●(Except 63)
Work Light LED Light ● ● ●
Necessary Tools and Tool Box ● ● ● Hydraulic & Lubricant ● ● ●
Custom Color ● ● ●
Leveling Bolts and Plates ● ● ●
Oil Cooled Wheel Head (oil cooled pump installed) ● ● ●
Auto Dressing Function ● ● ● Temperature Controllers Automatic Oil Temperature Regulator ● ● -
Constant Coolant Supply for Top of the Table ● ● ●
Shift Plunge Function ● ● ● On-Machine Measuring
Device Touch Probe - - ●
Graphic Interactive Software Surface, complex,
- Spindle Motor Power Up
pitch, steps, side Surface, pitch, steps
7.5kW, 11kW, 15kW (86,106: 7.5kW Standard) ● ● ●
(high rigidity wheel spindle & large taper for 11kW and 15kW)
Scale Feedback Model ● ● ●
Timer of Total Run Time ● ● ●
Others Calendar Timer ● ● ●
Proposal of High Effi ciency Grinding Auto Shut Down Function ● ● ●
Wheel Form Programing Software EDELAC Win - ● ●
Warpage Correction Jig: SG Master ● ● ●
Fine Bubble Generator TWIN-BIX ● ● ●
TWIN-BIX *We have more optional accessories not listed here. Please contact your local sales representative.
Fine bubble generator TWIN-BIX has the eff ect of CA-iQ Series Optional Software
Side R , Full R, V Shape,
improving grinding fl uid permeability and prevent- Original Shape Dressing Programs
G Code Program
ing clogging of the wheel by the Coanda effect Automatic Programing Software
EDELAC Win
and the cavitation phenomenon. Universal Grinding Software
Contouring Software
By increasing the permeability of the grinding fl uid, Coolant System Wheel Adaptor Micro Balancer Wheel Balancer
it is possible to improve the cooling performance CA3 Series Optional Software
and suppress grinding heat. Contouring
Crown shape
Multi position
On-Machine Measurement
Full automatic surface grinding SELF
CNC Overhead Dresser EDELAC Win LED Light Automatic Oil Temperature
Regulator
15 CA Series CA Series 16
Page10
PSGCA_英文0723_10
Specifi cation Outline Drawing
CA1 Series Specifi cations CA-iQ Series Specifi cations CA1 Series Outline Drawings
Item Unit 64CA1 84CA1 104CA1 66CA1 106CA1 63CA-iQ 64CA-iQ 84CA-iQ 104CA-iQ 66CA-iQ 106CA-iQ 64/84/104CA1 66/106CA1
Table Working Surface Size mm 605×400 805×400 1,016×400 605×600 1,016×600 605×300 605×400 805×400 1,016×400 605×600 1,016×600
Table Travel Distance mm 800×440 1,000×440 1,200×440 800×652 1,200×652 750×340 800×440 1,000×440 1,200×440 800×652 1,200×652 Coolant System (option) A: Width B: Depth C: Height A: Width B: Depth C: Height
Distance from Top of the Table to Bottom of 2.5 -2.5~497.5 -25~320 22.5~522.5 -2.5~497.5 64CA1 3,710 Coolant System (option) 66CA1 3,780
Capacity the Wheel (standard wheel) mm 22.5~52
84CA1 3,935 2,950 2,200 106CA1 4,450 3,420 2,280
Standard Chuck Dimensions mm 600×400 800×400 1,000×400 600×600 1,000×600 600×300 600×400 800×400 1,000×400 600×600 1,000×600
×85 ×85 ×100 ×100 ×100 ×80 ×85 ×85 ×100 ×100 ×100 104CA1 4,450 2,980
Table Load Capacity (including accessories) kg 1,000 1,500 700 1,000 1,500 B
Table
Longitudinal T Slot (Width x Qty) − − − B
Feed
(X axis) Longitudinal Feed Speed (average) m/min 3~25 3~25
Cross Feed per M.P.G. Handwheel Revolution mm 0.1/1.0/5.0 0.01/0.1/1.0/5.0
Column Manual
Cross Feed Feed per M.P.G. Handwheel Graduation mm 0.001/0.01/0.05 0.0001/0.001/0.01/0.05
Feed Cross Intermittent Feed mm
(Z axis) 0.5~20 0.5~20
Automatic
Feed Continuous Feed Speed mm/min 0.1~2,000 0~1,000
Manual Feed per M.P.G. Handwheel Revolution mm 0.01/0.1/1.0 0.01/0.1/1.0
Infeed Feed per M.P.G. Handwheel Graduation mm 0.0001/0.001/0.01 0.0001/0.001/0.01 C
Wheel Automatic C
Rough Grinding mm 0.0001
Head ~0.03 0.0001~0.03(can be set arbitrarily in unit of 0.0001)
Infeed (traverse
Vertical & plunge) Fine Grinding mm 0.0001~0.01 0.0001~0.01(can be set arbitrarily in unit of 0.0001) PSG64CA1
Feed
PSG66CA1
(Y axis) Feed Speed (F code command) mm/min − 1,000
Sparkout Count time 0~10 0~99 A
A
Vertical Rapid Feed Speed mm/min 0~1,000 0~1,000
O.D. x W x B mm φ350×38×φ127 φ400×50×φ127 φ350×38×φ127 φ400×50×φ127
Grinding
Wheel Rotation Speed (with Wheel Spindle
Continuously Variable Inverter) min-1 200~2,500 500~2,500
Wheel Spindle kW 5.5 7.5 3.7 5.5 7.5 CA-iQ Series
Hydraulic Pump kW 2.2 3.7 2.2 3.7 Outline Drawings
Motor
Vertical Feed kW 1.5 1.5 63/64/84/104CA-iQ 66/106CA-iQ
Cross Feed kW 0.75 1.0
Coolant System (option) Hydraulic System
Power Consumption KVA 15 20 17 20 Hydraulic System A: Width B: Depth C: Height A: Width B: Depth C: Height
Coolant System (option) Automatic
Automatic
Oi 63CA-iQ 2,680 2,900 Oil Temperature
Regulator 66CA-iQ 3,780
Floor Width x Depth x Height 3,710×2,950 3,935×2,950 4,450×2,980 3,780×3,420 4,450×3,420 2,680×2,900 3,710×2,920 3,940×2,920 4,440×2,920 3,780×3,100 4,440×3,100 Oil l Temperature (option)
Regulator (option)
Mist
Space (Incl Hydraulic・Coolant unit) mm ×2,200 ×2,200 ×2,200 ×2,280 ×2,280 ×2,200 ×2,200 ×2,200 ×2,200 ×2,280 ×2,280 Collector 64CA-iQ 3,710 Oil
Mist 106CA-iQ 4,440 3,100 2,280
Electric Collector Electric
Component
Component
Box 84CA-iQ 3,940 2,920 2,200
Box
Weight Net Weight kg 4,500 5,500 7,000 6,300 7,500 4,500 5,500 7,000 6,300 7,500 104CA-iQ 4,440 B
B
CA3 Series Specifi cations
Item Unit 63CA3 64CA3 84CA3 104CA3 66CA3 106CA3
Table Working Surface Size mm 605×300 605×400 805×400 1,005×400 605×600 1,016×600
Table Travel Distance mm 750×340 800×440 1,000×440 1,200×440 800×652 1,200×652
Distance from Top of the Table to Bottom of C
Capacity the Wheel (standard wheel) mm -25~320 5~505 -20~480 C
Standard Chuck Dimensions mm 600×300×80 600×400×85 800×400×100 1,000×400×100 600×600×100 1,000×600×100
Table Load Capacity (including accessories) kg 700 700 (for table speed 40 m/min) 1,500
Table Top Height (from fl oor) mm 915 935 A
T Slot (Width x Qty) mm×No. − 17×3 A
Feed per Handwheel Revolution mm 0.01/0.1/1/10
Table Feed per Handwheel Graduation mm 0.0001/0.001/0.01/0.1
Longitudinal
Feed Feed Speed (F code command) mm/min 0~40,000 0~25,000 0~40,000
(X axis) Jog Feed Speed mm/min 0~1,000
Rapid Feed Speed mm/min 40,000 25,000 40,000
(Manual: 10,000) (Manual: 10,000) (Manual: 10,000) CA3 Series Outline Drawings
Feed per Handwheel Revolution mm 0.01/0.1/1 63/64/84/104CA3 66/106CA3
Wheel
Head Feed per Handwheel Graduation mm 0.0001/0.001/0.01
Vertical Feed Speed (F code command) mm/min 0~2,000
Feed A: Width B: Depth C: Height A: Width B: Depth C: Height
Lubricant Tank Lubricant Tank
(Y axis) Jog Feed Speed mm/min 0~1,000 63CA3 3,600 3,200 2,250 66CA3 4,150
Rapid Feed Speed mm/min 2,000 Control
Box 64CA3 4,120 Control
Box 106CA3 4,450 3,650 2,280
Feed per Handwheel Revolution mm 0.01/0.1/1/10 Coolant
System 84CA3 4,140 3,300 2,200 Coolant
System
(option)
Column Feed per Handwheel Graduation mm 0.0001/0.01/0.01/0.1 B (option)
104CA3 4,440 B
Cross
Feed Feed Speed (F code command) mm/min 0~2,000 0.0001/0.01/0.01/0.1
(Z axis) Jog Feed Speed mm/min 0~1,000
Rapid Feed Speed mm/min 2,000 4,000
Grinding O.D. x W x B (type 1 fl at) mm φ350×38×φ127 φ350×38(Max50)×φ127 φ400×50×φ127
Wheel Rotation Speed (with spindle invertor) min-1 500~2,500
Wheel Spindle kW 3.7 5.5 7.5 C C
Longitudinal Feed kW 5.5
Motor Vertical Feed kW 1.2 2.5
Cross Feed kW 0.75 1
Oil Cooling /Lubrication W 0.005 (lubrication) 180 A A
Power Consumption KVA 25 28 30 22 25
Floor Width x Depth x Height
Space (Incl Hydraulic・Coolant unit) mm 3,600×3,200×2,250 4,120×3,300×2,200 4,140×3,300×2,200 4,440×3,300×2,200 4,150×3,650×2,280 4,450×3,650×2,280
Weight Net Weight kg 4,500 5,500 7,000 6,300 7,500
17 CA Series CA Series 18
油油圧圧装装置置
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