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DCDC Converter Product Lineup and Use Case

Product Catalog

Introducing Our Lineup of DC-DC Converters for Electric Vehicles, Along with Application Example!

Vehicle-Mounted DC/DC Converter for Eco-Friendly Cars such as HEVs, PHEVs, EVs, and FCEVs.

Electric vehicles are equipped with automotive products such as high-voltage batteries, inverters and motors, and due to space constraints, the mounting of components is becoming more and more dense with each generation. Our DC/DC converters employ soft-switching circuitry for low loss and high heat dissipation/heat dispersion technology to reduce size and weight while increasing power capacity. In addition, full digital control using DSP enables optimal power supply control and safety design, and also enables communication with the upper-level ECUs.

With the increase in auxiliary power due to the evolution of car electronics and the
evolution of autonomous driving technology, DC/DC converters with higher output are
also required. By using the DCDC converters that can be operated in
parallel, we can meet the need for increased auxiliary power.

<Currently in Development!>
Low voltage input and High-voltage product (800V input) for fast charging.
Please feel free to contact us!

Document Information

Document Title DCDC Converter Product Lineup and Use Case
Document Type Product Catalog
File size 6.4Mb
Category
Company Shindengen Electric Manufacturing Co., Ltd. (Documents List)

Documents related to this company

Document Contents

Page1

Maximizing energy conversion efficiency forthebenefitofhumanityandsociety ForElectricVehicles IsolatedStep-Down    DC/DCConverter ProductLineup & Introductionof usecases
Page2

Listenclosely,lookahead, andcreateafutureofvalue. Th i s  i s  an  i so l a t ed DC /DC  conve r t e r  t ha t  conve r t s  t he  h i gh - vo l t age DC ba t t e r y  o f  an  e l e c t r i c  v eh i c l e  i n to  l ow -vo l t age DC  and supp l i e s  power  t o  t he  12V power  l i ne  f o r  aux i l i a r y  equ ipment . 1kWIsolatedStep-Down 2kWIsolatedStep-Down DC/DCConverter DC/DCConverter withsimple-Waterproof withWaterproof OurDC/DCconverters employsoft-switchingc ircuitry  for  low loss andhighheat diss ipat ion/heat dispersiontechnologyto reduces ize andweight whi le  increasingpower capacity .  In addit ion,  ful l d ig ital control us ingDSPenables opt imal power supply control andsafety design, andalsoenables communicat ionwith theupper- level ECUs.  In addit ion, a  l ineupof cool ingmethods, suchas  forcedair cool ingandwaterproof water cool ing,  is avai lable  to meet  therequirements of  the vehicle. Po in t Po in t Po in t 01 HighEfficiency 02 03 Parallel IPCompliant HighReliability Operation DC/DC CONVERTER
Page3

Produc t De ta i l s 1kWIsolatedStep-Down DC/DCConverter Fo r  Sma l l  E l e c t r i c Mob i l i t y L i s t Spec InputVoltage 70 -120V  OutputVoltage 10 -15 . 5V OutputCurrent 50A OutputPower  775W  Size W222×D131×H42mm  Cooling Fo r ced  a i r  coo l i ng IPClass IP44 Communication CAN2 . 0b , 500kbps 2kWIsolatedStep-Down DC/DCConverter ForElectricmobility, industrialequipment,etc. L i s t Spec InputVoltage 240 -415V  OutputVoltage 10 -15 . 5V OutputCurrent 150A〜 OutputPower  2325W〜  Size W238×D145×H67mm  Cooling WaterCoolingWithWater-Jacket IPClass IP67 Communication CAN2 . 0b , 500kbps CurrentlyinDevelopment! PleaseFeelFree toContactUs! Low vo l tage  i nput  and H igh -vo l tage produc t  ( 800V  i nput )  f o r  f a s t  charg ing .
Page4

ForEV/PHEV/HEV/FCV Introductionofusecases HighCurrentSystemExample Parallel-Operation Withthe increase in auxi l iary power dueto  theevolut ionof car e lectronics andthe evolut ionof autonomousdr iv ingtechnology, DC/DCconverters with higher output are alsorequired. By using1kWand2kWDC/DCconverters  that canbeoperated in paral le l , wecanmeet  theneed for  increasedauxi l iary power. HighVolttageBatt MainDC-DC Veh i c l e  Load VehicleLoad Wiper,Heater A/C,Lamp,etc SubDC-DC This  is anexampleof a systemin whicha subDC/DCconverter  is added in paral le l as a booster whena high-current converter  is needed. Bydistr ibut ingtheauxi l iary power,  i t  is possible  to prevent  thewire harness andmain fuse f rombecoming larger dueto  the increasedcurrent of  the DC/DCconverter . ■Outputcharacteristicsduringparalleloperation This  is  the output current andvoltagecharacter ist ic when1kWand2kWare combined andoperated in paral le l .  I t  is possible  to correct  theoutput current valueof  the two converters so that  theycanbesuppl ied in a balancedmanner.Even i f a vehicle  load is addedandtherequiredcurrent  increases,  i f  there  is a DC/DCthat canoperate  in paral le l ,  i t  is possible  to easi ly supply power  f romthesubDC/DCconverter . Cooperative Control Add-on Control Droop ing Ove r cu r r en t Ou tpu t  D roop ing Ove r cu r r en t Ou tpu t
Page5

ForEV/PHEV/HEV/FCV Introductionofusecases RedundantSystemExample RedundantOperation Whenconf igur inga  ful ly  redundant autonomousdr iv ingsystem,  i t  is necessary  to also maketheauxi l iary power supply redundant. By using1kWand2kWDC/DCconverters , wecanmeet  theneedsof var ious auxi l iary power supply systems. HighVolttageBatt MainDC-DC Veh i c l e  Load VehicleLoad Wiper,Heater A/C,Lamp,etc SubDC-DC X Veh i c l e  Load Veh i c l e  Load ECU TCU Autonomous Ba t t e r y  c an be VehicleLoad r emoved . Wiper,Heater A/C,Lamp,etc DualBatterySystem Veh i c l e  Load Au tonomous② DualBatterySystem AutonomousDriving DedicatedDC/DCConverter canbeset  for 12Vbattery as subpower supply  in 24Vsystem. AutonomousDriving SubDC/DCConverter canbeset  to secure theredundancy of autonomousdr iv ingsystem.
Page6

Produc t  I nqu i r i e s Pleasecompletethe inquiryform viatheQRcodel ink Inquiriesregardingbrochuresandcatalogs SalesPlanningSect.1MarketingDept. SalesDivGroup ☎+81-48-483-5372 ShindengenElectricManufacturingCo., Ltd. WWW.shindengen.co.jp  HeadOff ice AsakaOff ice New-Otemachi Bldg., 2-2-1 3-14-1Saiwai-cho, Otemachi, Chiyoda-ku, Tokyo AsakaCity, Saitama351- 100-0004, Japan  8503, Japan