1/14ページ
Download(4.3Mb)
TAKAMAZ GENERAL CATALOG
Product Catalog
Document Information
Document Title | TAKAMAZ GENERAL CATALOG |
---|---|
Document Type | Product Catalog |
File size | 4.3Mb |
Category | |
Company | TAKAMAZ (TAKAMATSU MACHINERY Co.,ltd) (Documents List) |
Documents related to this company
Document Contents
Page1
OPERATING SYSTEM PRODUCTS
OF PARTNERS
Head Office and Plant TAKAMAZ
■TAKAMATSU MACHINERY CO., LTD.
・ HEAD OFFICE GENERAL CATALOG
1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 De
TEL +81-(0)76-207-6155 FAX +81-(0)76-274-1418
TAKAMAZ-EMAG Co., Ltd., is a joint venture between ENGLISH
Takamatsu Machinery Co., Ltd., (Japan) and EMAG ・ ASAHI PLANT
GmbH & Co. KG (Germany). A whole range of 4-13 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-0004
high-quality EMAG products from hard turning TEL +81-(0)76-274-0123 FAX +81-(0)76-274-8530
machines to grinding machines, laser processing, and Overseas Bases Sign
Featuring Functions Unique to TAKAMAZ! TAKAMAZ-EMAG gear hobbing machines are available. ■TAKAMATSU MACHINERY U.S.A., INC.
Its mission is to offer customized equipment tailored ・ CHICAGO HEAD OFFICE
to customers’ needs at low prices with short delivery 1280 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA
times, and as turnkey projects. TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599
■Realizes High Productivity through Increased Loader Speed ■TAKAMAZ MACHINERY EUROPE GmbH
and Shorter Machine Stoppage Times ■VT2-4 Vertical Lathe with One Spindle and Two Turrets IM HÜLSENFELD 19, 40721 HILDEN, GERMANY
TEL +49-(0)2103-789-4882 FAX +49-(0)2103-789-4883
Productivity improvement ●Traverse axis: 120m/min Ultimate Shaft Work Machine ■TAKAMAZ MACHINERY( HANGZHOU) CO.,LTD.
(43% up compared with existing systems) High speed loading time with a 2-turret ・ HANGZHOU HEAD OFFICE
simultaneous 4-axis control capability.
●Vertical axis: 120 m/min NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK,
“VT series” machines are characterized
XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA
(69% up compared with existing systems) by a construction that gives good EASY WAYS
Loader Size Display Function Y-Axis Automatic Adjustment Function TEL +86(- 0)571-8287-9709 FAX +86(- 0)571-8215-3732
■Shorter Setup Times by Functions Unique to TAKAMAZ access to the machining area and TO REDUCE WASTE
high-power spindles. ■TAKAMATSU MACHINERY( THAILAND) CO., LTD.
・ BANGKOK HEAD OFFICE
Ease-of-setup improvement ●Loader system operation can be checked 888/59 MOO 9, TAMBOL BANGPLA, AMPHUR BANGPLEE,
safely using handle operation. SAMUTPRAKARN PROVINCE, THAILAND
●Two types of teaching methods are TEL +66(- 0)2-136-7831 FAX +66(- 0)2-136-7834
available to suit various situations. ■PT. TAKAMAZ INDONESIA
■Loader Speed Optimization Function for JL. FESTIVAL BOULEVARD BLOK AA 11 NO.30,31 GRAND WISATA TAMBUN, BEKASI 17510
TEL +62-(0)21-8261-6431 FAX +62-(0)21-8261-6430 NO! CO2 NO MORE
Energy Savings and Longer Service Life ■TAKAMAZ MACHINERY MEXICO, S.A.DE C.V. OVERTIME
When setting up after changing the workpiece, When teaching the loader, the Y-axis position
Energy saving functions ●By automatically optimizing the speed of the
AVENIDA DE LOS INDUSTRIALES 522, LOCAL 4, INDUSTRIAL JULIAN DE OBREGON,
teaching can be completed by simply setting the can be automatically adjusted just by
loader, loader energy savings and a longer workpiece size. repeatedly opening and closing the fingers. 37290 LEON, GUANAJUATO MEXICO
F.T. Japan Inc. imports machines manufactured by TEL +52-477-784-0468
loader service life are achieved. Teaching time for a workpiece size change Loading position fine-adjustment time FEELER, ECOCA, and LEADWELL from our affiliate ■TAKAMATSU MACHINERY VIETNAM CO., LTD
Loader power consumption Reduced 17% 80% shorter 53% shorter FFG Group (Taiwan), the world’s third-largest NO.76 M HOANG QUOC VIET, PHU MY WARD, DISTRICT 7, HO CHI MINH CITY, VIETNAM
TEL +84-(0)28-3620-5671 FAX +84-(0)28-3620-5673
■In Addition to a Touch Panel Giving Exceptional Loader Operability, a Servo System Made by FANUC Is Adopted. general machine tool manufacturer, and sells them.
F.T. Japan Affiliated Companies
■General-Purpose Lathe SJ460 × 1000G ■HANGZHOU FEELER TAKAMATSU MACHINERY CO., LTD.
NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK,
This is a general-purpose
lathe manufactured by XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA
ECOCA. It has excellent TEL +86(- 0)571-8215-3760 FAX +86(- 0)571-8286-5311
cost performance and is
available in a wide range
TAKAMAZ Technology Aids Productivity ■Functions for Better Working Efficiency in Addition to Conventional NC Screens of sizes. The apron
■Work Simplified by Automation of Operations and Network Function handle position can be
selected from either the
Better Working Efficiency Quality Control IT & IoT left or right sides. Slides are hardened/polished. Equipped
Operator working efficiency improved, Storing of traceability information per Programs can easily be input and output with an auto-feed stopper ring, machining that meets your
reducing production stoppage time workpiece to assist quality control between machines via the network. needs can be accomplished.
Equipment sold by the TAKAMAZ Group will be fully
supported by the TAKAMAZ service network.
Keeping Track of Production Progress The status of the machine during Simple On-Screen Input/Output
Production count and tool usage count can be determined at a glance. machining and can be checked and the
Display of Start Conditions No need to move between machines
information can be used for quality
Operations to prepare for starting can be performed quickly. control and preventive maintenance. No need for USB flash drives
Machine Stoppage Warning No need for an external computer
Advance warning of the next machine stoppage is displayed Examples of Traceability Data
based on the workpiece count, etc. Times, motor temperatures, cycle times,
Camera Image Display (Option) program numbers, tool wear offsets, etc. https://www.takamaz.co.jp
Makes it possible to check areas that are difficult to see, like the
rear section of the machine. Scan this QR Code
for more details.
12
23.07.3B(O)
Page2
Aiming for Carbon-neutral TAKAMAZ LINE UP
Production PAGE
X PAGE
series 03 GANG TYPEseries 07
1 spindle 1 turret 1 spindle 1 slide
The new TAKAMAZ plant (Asahi plant) is contributing to global environmental Our total production count is a proof of Gang type precision lathe that has honed
reliability. This is a TAKAMAZ standard that the essentials.
conservation by introducing energy-saving equipment including air conditioning has evolved for single lathes.
PAGE
PAGE
systems that utilize solar power generation※ and well water. ※Scheduled to be installed sequentially from 2023 XWseries 05 GSLseries 08
1 spindle 1 turret
2 spindle 2 slide
Environmental Technology Supporting Customers’ Push Toward Carbon Neutrality A simple machine best in its class among
Simultaneous machining of both or the
same sides of the parts for total complete manual operated machines, focusing the
process machining. The functions of two cost performance.
■Increased energy conservation units within the space of a single unit. PAGE
(adoption of regenerative energy, high-efficiency motors) PAGE
■More compact, increased space savings XY SKIVING MACHINE
series 06 08
1 spindle 1 turret
Successful integration of loading units, oil mist collectors, Multi-turning
Introducing a Special Machine Specifically
chip conveyors, coolant temperature regulators, etc. With 2 spindle and 2 turret, there are lots of Designed for Skiving.
possible cutting methods.Complex parts
■Defectives reduced by stable precision machining can be processed at shorter amount of time. PAGE
■Cycle times shortened by speed increases PAGE OPTION SYSTEM 09
XDseries 06 PAGE
■Improved operability and maintainability LOADER SYSTEM 10
2 spindle 1 slide
■Reduced number of structural components AUTOMATION SYSTEM PAGE
One spindle performs loading while the ADVANCED TECHNOLOGY 11
other is machining. PAGE
Production rates doubled within the same
Lineup Realizing Process Integration and Productivity Improvements OPERATING SYSTEM
space! 12
Turning + grinding Compound machining Turning + hobbing Ultrasonic vibration cutting Operating system
®
A New System at a New Plant
SKV-� XYseries XT-�MY Chip breaking machining method ® ® We will make products tailored to individual customers’ needs based on a lineup
Skiving machining Compound machining Compound machining that, in addition to productivity, considers everything from production efficiency
and production space to the environment, durability and future-proofing.
EASY WAYS
TO REDUCE WASTE
NO MORE
OVERTIME
NO! CO2
01 02
Page3
Aiming for Carbon-neutral TAKAMAZ LINE UP
Production PAGE
X PAGE
series 03 GANG TYPEseries 07
1 spindle 1 turret 1 spindle 1 slide
The new TAKAMAZ plant (Asahi plant) is contributing to global environmental Our total production count is a proof of Gang type precision lathe that has honed
reliability. This is a TAKAMAZ standard that the essentials.
conservation by introducing energy-saving equipment including air conditioning has evolved for single lathes.
PAGE
PAGE
systems that utilize solar power generation※ and well water. ※Scheduled to be installed sequentially from 2023 XWseries 05 GSLseries 08
1 spindle 1 turret
2 spindle 2 slide
Environmental Technology Supporting Customers’ Push Toward Carbon Neutrality A simple machine best in its class among
Simultaneous machining of both or the
same sides of the parts for total complete manual operated machines, focusing the
process machining. The functions of two cost performance.
■Increased energy conservation units within the space of a single unit. PAGE
(adoption of regenerative energy, high-efficiency motors) PAGE
■More compact, increased space savings XY SKIVING MACHINE
series 06 08
1 spindle 1 turret
Successful integration of loading units, oil mist collectors, Multi-turning
Introducing a Special Machine Specifically
chip conveyors, coolant temperature regulators, etc. With 2 spindle and 2 turret, there are lots of Designed for Skiving.
possible cutting methods.Complex parts
■Defectives reduced by stable precision machining can be processed at shorter amount of time. PAGE
■Cycle times shortened by speed increases PAGE OPTION SYSTEM 09
XDseries 06 PAGE
■Improved operability and maintainability LOADER SYSTEM 10
2 spindle 1 slide
■Reduced number of structural components AUTOMATION SYSTEM PAGE
One spindle performs loading while the ADVANCED TECHNOLOGY 11
other is machining. PAGE
Production rates doubled within the same
Lineup Realizing Process Integration and Productivity Improvements OPERATING SYSTEM
space! 12
Turning + grinding Compound machining Turning + hobbing Ultrasonic vibration cutting Operating system
®
A New System at a New Plant
SKV-� XYseries XT-�MY Chip breaking machining method ® ® We will make products tailored to individual customers’ needs based on a lineup
Skiving machining Compound machining Compound machining that, in addition to productivity, considers everything from production efficiency
and production space to the environment, durability and future-proofing.
EASY WAYS
TO REDUCE WASTE
NO MORE
OVERTIME
NO! CO2
01 02
Page4
“Starting Point of TAKAMAZ”
Integration of the Power of Technology. Suited for Compound Machining
X Standard of Single Lathes and Complete Part Machining
Ideal for small part processing Ideal for Compound Machine
and Machining Products to Completion
XTS-6
series 6inch Chuck
NEW Long Shaft
Workpiece
XL-200
Suited for Powerful Heavy Cutting 8(10) inch Chuck
1-spindle 1-turret XC-150 XT-8MY
Our total production count is
proof of reliability. 8inch Chuck 8(10) inch Chuck
This is a TAKAMAZ standard that has
evolved for single lathes.
Suited for Various Shaft Processing
High Rigidity/High Output/Space Saving
XT-6 XT-6M X-S700
6(8) inch Chuck 8(10) inch Chuck
XT-8 XT-8M XTT-500 XTT-500M
8(10) inch Chuck 8(10) inch Chuck
Xseries Machine Specifications
I t em Un i t XTS-6 XC-150 XT-6 XT-6M XT-8 XT-8M XL-200 XTT-500 XTT-500M
NEW Standard Power tool type Standard Power tool type XT-8MY Standard Power tool type X-S700 Standard Power tool type
Chuck size inch 6 8 6(8) 8(10) 8 8(10) 8(10) 8(10) 8
Spindle bearing I.D. mm φ75 φ100 φ75(φ85) φ100(φ120) φ100 φ100(φ120) φ100(φ120) φ100(φ120) φ100 Number of Gang type Y-axis control Power tool
Spindle speed minー1 Max.5,000 Max.3,500 Max.4,500(6,000)(3,500) Max.3,500(5,000)(3,000) Max.4,000 Max.3,500(5,000・4,000) Max.3,500(3,000) Max.4,000(3,500) Max.4,000 turret stations
Tool post type 8-station turret 8-station turret 8-station(12-station)turret 12-station turret 8-station(12-station)turret 12-station turret 12-station turret 12-station turret 10-station turret × 2 8-station turret × 2
Max. stroke mm X:120 Z:230 X:175 Z:250 X:120 Z:280 X:190 Z:400 X:190 Z:420 X:175 Z:420 Y:+35、-40 X:225 Z:800 X:115 Z:650 X:105 Z:450
Rapid traverse m/min C CS
X:18 Z:24 X:18 Z:24 X:18 Z:24 X:18 Z:24 X:18 Z:24 Y:10 X:18 Z:24 X:16 Z:30 X:18 Z:24
AC11/7.5:φ100 3,500min-1 Built-in Spindle C-axis Spindle CS-axis Spindle indexing
Spindle motor kW AC7.5/5.5 AC11/7.5 AC7.5/5.5(AC11/7.5) (AC15/11:φ100 5,000min-1) AC11/7.5(18.5/15) AC15/11(18.5/15) AC15/11(18.5/15) AC15/11 spindle motor indexing indexing (electrical/mechanical)
(AC15/11:φ120 3,000min-
AC15/11
1)
Power tool Milling mm ー ー ー φ10 ー φ20 φ16 ー φ20 ー ー φ10
capability Tap mm ー ー ー M6 ー M16 M16 ー M4~M16 ー ー M4~M8
Dimensions (L×W) mm S
1,105 × 1,380 1,250 × 1,480 1,360 × 1,370 1,600 × 1,535 1,750 × 1,535 1,780 × 1,685 2,900(3,100※) × 1,845 1,960 × 1,720 1,695 × 1,830
Controller TAKAMAZ & FANUC 0i-TF Plus TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TF TAKAMAZ & FANUC 0i-TF Plus TAKAMAZ & FANUC 0i-TF Plus TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TF Sub-spindle Tailstock CE type Environmentally
friendly design
※When sub spindle mounted ( ) :Options.
03 04
Page5
“Starting Point of TAKAMAZ”
Integration of the Power of Technology. Suited for Compound Machining
X Standard of Single Lathes and Complete Part Machining
Ideal for small part processing Ideal for Compound Machine
and Machining Products to Completion
XTS-6
series 6inch Chuck
NEW Long Shaft
Workpiece
XL-200
Suited for Powerful Heavy Cutting 8(10) inch Chuck
1-spindle 1-turret XC-150 XT-8MY
Our total production count is
proof of reliability. 8inch Chuck 8(10) inch Chuck
This is a TAKAMAZ standard that has
evolved for single lathes.
Suited for Various Shaft Processing
High Rigidity/High Output/Space Saving
XT-6 XT-6M X-S700
6(8) inch Chuck 8(10) inch Chuck
XT-8 XT-8M XTT-500 XTT-500M
8(10) inch Chuck 8(10) inch Chuck
Xseries Machine Specifications
I t em Un i t XTS-6 XC-150 XT-6 XT-6M XT-8 XT-8M XL-200 XTT-500 XTT-500M
NEW Standard Power tool type Standard Power tool type XT-8MY Standard Power tool type X-S700 Standard Power tool type
Chuck size inch 6 8 6(8) 8(10) 8 8(10) 8(10) 8(10) 8
Spindle bearing I.D. mm φ75 φ100 φ75(φ85) φ100(φ120) φ100 φ100(φ120) φ100(φ120) φ100(φ120) φ100 Number of Gang type Y-axis control Power tool
Spindle speed minー1 Max.5,000 Max.3,500 Max.4,500(6,000)(3,500) Max.3,500(5,000)(3,000) Max.4,000 Max.3,500(5,000・4,000) Max.3,500(3,000) Max.4,000(3,500) Max.4,000 turret stations
Tool post type 8-station turret 8-station turret 8-station(12-station)turret 12-station turret 8-station(12-station)turret 12-station turret 12-station turret 12-station turret 10-station turret × 2 8-station turret × 2
Max. stroke mm X:120 Z:230 X:175 Z:250 X:120 Z:280 X:190 Z:400 X:190 Z:420 X:175 Z:420 Y:+35、-40 X:225 Z:800 X:115 Z:650 X:105 Z:450
Rapid traverse m/min C CS
X:18 Z:24 X:18 Z:24 X:18 Z:24 X:18 Z:24 X:18 Z:24 Y:10 X:18 Z:24 X:16 Z:30 X:18 Z:24
AC11/7.5:φ100 3,500min-1 Built-in Spindle C-axis Spindle CS-axis Spindle indexing
Spindle motor kW AC7.5/5.5 AC11/7.5 AC7.5/5.5(AC11/7.5) (AC15/11:φ100 5,000min-1) AC11/7.5(18.5/15) AC15/11(18.5/15) AC15/11(18.5/15) AC15/11 spindle motor indexing indexing (electrical/mechanical)
(AC15/11:φ120 3,000min-
AC15/11
1)
Power tool Milling mm ー ー ー φ10 ー φ20 φ16 ー φ20 ー ー φ10
capability Tap mm ー ー ー M6 ー M16 M16 ー M4~M16 ー ー M4~M8
Dimensions (L×W) mm S
1,105 × 1,380 1,250 × 1,480 1,360 × 1,370 1,600 × 1,535 1,750 × 1,535 1,780 × 1,685 2,900(3,100※) × 1,845 1,960 × 1,720 1,695 × 1,830
Controller TAKAMAZ & FANUC 0i-TF Plus TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TF TAKAMAZ & FANUC 0i-TF Plus TAKAMAZ & FANUC 0i-TF Plus TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TF Sub-spindle Tailstock CE type Environmentally
friendly design
※When sub spindle mounted ( ) :Options.
03 04
Page6
From High Volume Machining to Heavy Cutting. TAKAMAZ Compact Machines
Revolutionary Machine with 2-Spindle and 2-Slide Ideal for Small Part Processing Suitable for Compound Machining Sub-Spindle + Power Tools
XW XWG-3
3inch /4inch Chuck
NEW XY XY-120 PLUS
6inch Chuck
series series
Integrating Various Process
XW-60 XW-60M
Sub-Spindle + Power Tools
6inch Chuck
2-spindle 2-slide Multi- Turning XYT-51
With 2 spindle and 2 turret, there are
Simultaneous machining of both or the same sides of lots of possible cutting methods. 6inch Chuck
the parts for total complete process machining. Complex parts can be processed at
The functions of two units within the space of a single unit. Fastest Loading Cycle in its Class shorter amount of time.
XW-130 XW-130M
8inch Chuck
Flexible Usability Depending
on Production Needs
2-Spindle and 1-Slide TAKAMAZ
Large Flange-Like Workpiece Specialized Structure. XD-8 PLUS XD-8T PLUS
XW-200
10 inch Chuck XD 5inch Chuck
XD-8 PLUS XD-8T PLUS
series
Large Flange-Like Workpiece, Fastest Loading Cycle Power Tools Option
XWT-10 XD-10i
2-spindle 1-slide
10 inch Chuck One spindle performs loading while 6inch Chuck
the other is machining. Production
rates doubled within the same space!
XWseries Machine Specifications XYseries Machine Specifications XDseries Machine Specifications
I t em Un i t XWG-3 NEW XW-60 XW-60M XW-130 XW-130M
Standard Power tool type Standard Power tool type XW-200 XWT-10 I t em Un i t XY-120 XYT-51
PLUS I t em Un i t XD-8 PLUS XD-8T PLUS XD-10 i
φ51 THRU,BMT45 specification φ65 THRU,BMT55 specification(OP)
Chuck size inch Collet,3,4 Collet,6(5)×2 Collet,8 × 2 10 × 2 10 × 2 Main-spindle Sub-spindle Main-spindle Sub-spindle Main-spindle Sub-spindle Chuck size inch Collet(, 5) × 2 Collet,6 × 2
Spindle bearing I.D. mm φ60 φ75(φ65) φ100 φ120 φ120 Chuck size inch Collet,6 Collet,5 Collet,6 8 Spindle bearing I.D. mm φ65 φ75
Spindle speed minー1 Max.8,000(6,000※1) Max.4,500(6,000) Max.4,000 Max.2,800 Max.2,800(4,000) Spindle bearing I.D. mm φ85(φ100) φ65 φ100 φ85 φ120 φ100 Spindle speed minー1 Max.4,500(8,000) Max.4,500(6,000)
Tool post type Gang type( Max.4 pcs.) 8-station turret×2 10-station turret×2 8-station turret × 2 10-station turret × 2 8-station turret × 2 10-station turret× 2 Spindle speed minー1 Max.5,000(4,000) Max.5,000 Max.5,000 Max.4,000 Tool post type Gang type 6-station turret 10-station turret
Max. stroke mm X:160 Z:230 X:125 Z:140 X:150 Z:160 X:170 Z:220 X:170 Z:220 X:170 Z:270 Tool post type 12-station turret,24ST 12-station turret,24ST,BMT45 12-station turret,24ST,BMT55 Max. stroke mm X:200 Z:380( ±190) X:140 Z:380( ±190) X:120 Z:520
Rapid traverse m/min X:16 Z:20 X:21 Z:18 X:24 Z:24 X:24 Z:24 X:24 Z:24 Max. stroke mm X1:150 Z1:330 Y:±35 X2:150 Z2:440 X1:162.5 Z1:500 Y:±35 X2:170 Z2:500 A:550 X1:162.5 Z1:500 Y:+40-35 X2:170 Z2:500 A:550 Rapid traverse m/min X:18 Z:24 X:18 Z:24
Spindle motor kW AC5.5/3.7 AC 7.5/5.5×2 AC11/7.5 × 2 AC18.5/15 × 2 AC18.5/15 × 2 Rapid traverse m/min X1:18 Z1:24 Y:±12 X2:18 Z2:18 X:18 Z:30 Y:12 A:30 X:18 Z:30 Y:12 A:30 Spindle motor kW AC3.7/2.2(5.5/3.7※4) × 2 AC5.5/3.7(7.5/5.5) × 2
Power tool Milling mm ー ー φ13 ー φ16 ー ー Spindle motor kW AC7.5/5.5(AC11/7.5) AC5.5/3.7 AC18.5/15/11 AC9/7.5/5.5 AC18.5/15/11 AC9/7.5/5.5 Dimensions (L×W) mm 1,580 × 1,550 2,310 × 1,695
capability Tap mm ー Power tool Millingー M4~M10 ー M4~M10 ー ー mm φ13 φ13 φ20 Controller TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TD
Dimensions (L×W) mm 1,340 × 2,130 1,595(1,950)×2,005 1,695(1,950)×2,005 1,890(2,250※2) × 2,140 1,990(2,350※2) × 2,330 1,990(2,350※2) × 2,330 2,030(2,350※2) × 2,370 capability Tap mm M8 M12 M16 ※4.XD-8PLUS : 5.5/3.7kW is exclusive to the specifications for spindle rotations speed of 8,000minー1
Controller TAKAMAZ & MITSUBISHI M830VW TAKAMAZ & FANUC 0i-TF TAKAMAZ & FANUC 0i-TD(0i-TF※3) TAKAMAZ & FANUC Oi-TF TAKAMAZ & FANUC 0i-TF Dimensions (L×W) mm 2,630 × 1,950 2,988 × 2,163 3,000 × 2,163 ( ) :Options.
※1.Hydraulic specification ※2.Machine width with loader spec. ※3.Optional with power tools. ( ) :Options. Controller TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TD Customizable for
( ) :Options.
unique specifications
05 06
Page7
From High Volume Machining to Heavy Cutting. TAKAMAZ Compact Machines
Revolutionary Machine with 2-Spindle and 2-Slide Ideal for Small Part Processing Suitable for Compound Machining Sub-Spindle + Power Tools
XW XWG-3
3inch /4inch Chuck
NEW XY XY-120 PLUS
6inch Chuck
series series
Integrating Various Process
XW-60 XW-60M
Sub-Spindle + Power Tools
6inch Chuck
2-spindle 2-slide Multi- Turning XYT-51
With 2 spindle and 2 turret, there are
Simultaneous machining of both or the same sides of lots of possible cutting methods. 6inch Chuck
the parts for total complete process machining. Complex parts can be processed at
The functions of two units within the space of a single unit. Fastest Loading Cycle in its Class shorter amount of time.
XW-130 XW-130M
8inch Chuck
Flexible Usability Depending
on Production Needs
2-Spindle and 1-Slide TAKAMAZ
Large Flange-Like Workpiece Specialized Structure. XD-8 PLUS XD-8T PLUS
XW-200
10 inch Chuck XD 5inch Chuck
XD-8 PLUS XD-8T PLUS
series
Large Flange-Like Workpiece, Fastest Loading Cycle Power Tools Option
XWT-10 XD-10i
2-spindle 1-slide
10 inch Chuck One spindle performs loading while 6inch Chuck
the other is machining. Production
rates doubled within the same space!
XWseries Machine Specifications XYseries Machine Specifications XDseries Machine Specifications
I t em Un i t XWG-3 NEW XW-60 XW-60M XW-130 XW-130M
Standard Power tool type Standard Power tool type XW-200 XWT-10 I t em Un i t XY-120 XYT-51
PLUS I t em Un i t XD-8 PLUS XD-8T PLUS XD-10 i
φ51 THRU,BMT45 specification φ65 THRU,BMT55 specification(OP)
Chuck size inch Collet,3,4 Collet,6(5)×2 Collet,8 × 2 10 × 2 10 × 2 Main-spindle Sub-spindle Main-spindle Sub-spindle Main-spindle Sub-spindle Chuck size inch Collet(, 5) × 2 Collet,6 × 2
Spindle bearing I.D. mm φ60 φ75(φ65) φ100 φ120 φ120 Chuck size inch Collet,6 Collet,5 Collet,6 8 Spindle bearing I.D. mm φ65 φ75
Spindle speed minー1 Max.8,000(6,000※1) Max.4,500(6,000) Max.4,000 Max.2,800 Max.2,800(4,000) Spindle bearing I.D. mm φ85(φ100) φ65 φ100 φ85 φ120 φ100 Spindle speed minー1 Max.4,500(8,000) Max.4,500(6,000)
Tool post type Gang type( Max.4 pcs.) 8-station turret×2 10-station turret×2 8-station turret × 2 10-station turret × 2 8-station turret × 2 10-station turret× 2 Spindle speed minー1 Max.5,000(4,000) Max.5,000 Max.5,000 Max.4,000 Tool post type Gang type 6-station turret 10-station turret
Max. stroke mm X:160 Z:230 X:125 Z:140 X:150 Z:160 X:170 Z:220 X:170 Z:220 X:170 Z:270 Tool post type 12-station turret,24ST 12-station turret,24ST,BMT45 12-station turret,24ST,BMT55 Max. stroke mm X:200 Z:380( ±190) X:140 Z:380( ±190) X:120 Z:520
Rapid traverse m/min X:16 Z:20 X:21 Z:18 X:24 Z:24 X:24 Z:24 X:24 Z:24 Max. stroke mm X1:150 Z1:330 Y:±35 X2:150 Z2:440 X1:162.5 Z1:500 Y:±35 X2:170 Z2:500 A:550 X1:162.5 Z1:500 Y:+40-35 X2:170 Z2:500 A:550 Rapid traverse m/min X:18 Z:24 X:18 Z:24
Spindle motor kW AC5.5/3.7 AC 7.5/5.5×2 AC11/7.5 × 2 AC18.5/15 × 2 AC18.5/15 × 2 Rapid traverse m/min X1:18 Z1:24 Y:±12 X2:18 Z2:18 X:18 Z:30 Y:12 A:30 X:18 Z:30 Y:12 A:30 Spindle motor kW AC3.7/2.2(5.5/3.7※4) × 2 AC5.5/3.7(7.5/5.5) × 2
Power tool Milling mm ー ー φ13 ー φ16 ー ー Spindle motor kW AC7.5/5.5(AC11/7.5) AC5.5/3.7 AC18.5/15/11 AC9/7.5/5.5 AC18.5/15/11 AC9/7.5/5.5 Dimensions (L×W) mm 1,580 × 1,550 2,310 × 1,695
capability Tap mm ー Power tool Millingー M4~M10 ー M4~M10 ー ー mm φ13 φ13 φ20 Controller TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TD
Dimensions (L×W) mm 1,340 × 2,130 1,595(1,950)×2,005 1,695(1,950)×2,005 1,890(2,250※2) × 2,140 1,990(2,350※2) × 2,330 1,990(2,350※2) × 2,330 2,030(2,350※2) × 2,370 capability Tap mm M8 M12 M16 ※4.XD-8PLUS : 5.5/3.7kW is exclusive to the specifications for spindle rotations speed of 8,000minー1
Controller TAKAMAZ & MITSUBISHI M830VW TAKAMAZ & FANUC 0i-TF TAKAMAZ & FANUC 0i-TD(0i-TF※3) TAKAMAZ & FANUC Oi-TF TAKAMAZ & FANUC 0i-TF Dimensions (L×W) mm 2,630 × 1,950 2,988 × 2,163 3,000 × 2,163 ( ) :Options.
※1.Hydraulic specification ※2.Machine width with loader spec. ※3.Optional with power tools. ( ) :Options. Controller TAKAMAZ & FANUC 0i-TD TAKAMAZ & FANUC 0i-TD Customizable for
( ) :Options.
unique specifications
05 06
Page8
Gang Type Precision Lathe A Simple Machine Best in Its Class
That Has Honed the Essentials. Super Compact Machine Body among Manual Operated Machines, Excellent Cost Performance
GANG USL-480 Focusing the Cost Performance.
Global Startegy Lathe
3inch Chuck
TYPE GSL GSL-10H
series High-Accuracy Turning with Built-In Motors series 6inch Chuck
XG-4
4inch Chuck
1-spindle 1-slide 1-spindle 1-turret
Fastest Loading Cycle in its Class
J-WAVE PLUS GSL-15 PLUS
4inch 8inch Chuck
USL-480 Chuck
Suited for Powerful Heavy Cutting
XG-4 TOP-TURN Ⅱ A Machine Specialized for Skiving
Turning + Grinding on This One Machine
6(8) inch Chuck SKIVING
TOP-TURN Ⅱ MACHINE SKV-8
Integration of Diverse Processes 8inch Chuck
XV-3
3inch /4inch Chuck Limited exclusively to domestic sales in Japan
XV-3 1-spindle 1-turret
GANG TYPE series Machine Specifications GSLseries Machine Specifications SKV-8 Machine Specifications
I t em Un i t USL-480 XG-4 J-WAVE PLUS TOP-TURN Ⅱ
type A type B XV-3 I t em Un i t GSL-10 H GSL-15 PLUS I t em Un i t SKV-8
Chuck size inch Collet,3 Collet,4 6 8 Collet,3,4 Chuck size inch Collet,6 Collet,8 Chuck size inch 8
Spindle bearing I.D. mm φ50 φ65 φ75 φ85 φ60 Spindle bearing I.D. mm φ75 φ100 Spindle bearing I.D. mm φ100
Spindle speed minー1 Max.10,000 Max.8,000 Max.4,500 Max.6,000 Max.4,500 Max.10,000 Spindle speed minー1 Max.4,500 Max.3,500 Spindle speed minー1 Max.5,000
Tool post type Gang type Gang type Gang type Gang type Tool post type 8-station turret 8-station turret Tool post type 12-station turret
Max. stroke mm X:160 Z:200 X:200 Z:250 X:300 Z:300 X:160 Z:200 Y:265 Max. stroke mm X:120 Z:230 X:175 Z:330 Max. stroke mm X:150 Y:±35 Z:400
Rapid traverse m/min X:12 Z:15 X:18 Z:18 X:12 Z:18 X:12 Z:24 Y:24 Rapid traverse m/min X:12 Z:18 X:18 Z:24 Rapid traverse m/min X:18 Y:12 Z:24
Spindle motor kW AC5.5/3.7 AC7.5/5.5/3.7 AC5.5/3.7 AC7.5/5.5 AC5.5/3.7 Spindle motor kW AC5.5/3.7 AC7.5/5.5 Spindle motor kW AC 15/11
Dimensions (L×W) mm 480 × 1,941 1,506 × 1,250(780 × 1,735※) 1,820 × 1,510 1,600(2.075) × 2,130 × 2,230 Dimensions (L×W) mm 1,610 × 1,390 1,875(With tailstock:1,990) × 1,680 Dimensions (L×W) mm 2,270 × 1,690
TAKAMAZ & FANUC 0i-TD/ TAKAMAZ & Controller TAKAMAZ & FANUC 0i-TF
Controller TAKAMAZ & MITSUBISHI M80 TAKAMAZ & FANUC 0i-TD TAKAMAZ & MITSUBISHI M80 Controller TAKAMAZ & FANUC 0i-TF
TAKAMAZ & MITSUBISHI M64 FANUC 0i Mate-TD
※When the loader is mounted. ( ) :Options.
Customizable for
unique specifications
07 08
Page9
Gang Type Precision Lathe A Simple Machine Best in Its Class
That Has Honed the Essentials. Super Compact Machine Body among Manual Operated Machines, Excellent Cost Performance
GANG USL-480 Focusing the Cost Performance.
Global Startegy Lathe
3inch Chuck
TYPE GSL GSL-10H
series High-Accuracy Turning with Built-In Motors series 6inch Chuck
XG-4
4inch Chuck
1-spindle 1-slide 1-spindle 1-turret
Fastest Loading Cycle in its Class
J-WAVE PLUS GSL-15 PLUS
4inch 8inch Chuck
USL-480 Chuck
Suited for Powerful Heavy Cutting
XG-4 TOP-TURN Ⅱ A Machine Specialized for Skiving
Turning + Grinding on This One Machine
6(8) inch Chuck SKIVING
TOP-TURN Ⅱ MACHINE SKV-8
Integration of Diverse Processes 8inch Chuck
XV-3
3inch /4inch Chuck Limited exclusively to domestic sales in Japan
XV-3 1-spindle 1-turret
GANG TYPE series Machine Specifications GSLseries Machine Specifications SKV-8 Machine Specifications
I t em Un i t USL-480 XG-4 J-WAVE PLUS TOP-TURN Ⅱ
type A type B XV-3 I t em Un i t GSL-10 H GSL-15 PLUS I t em Un i t SKV-8
Chuck size inch Collet,3 Collet,4 6 8 Collet,3,4 Chuck size inch Collet,6 Collet,8 Chuck size inch 8
Spindle bearing I.D. mm φ50 φ65 φ75 φ85 φ60 Spindle bearing I.D. mm φ75 φ100 Spindle bearing I.D. mm φ100
Spindle speed minー1 Max.10,000 Max.8,000 Max.4,500 Max.6,000 Max.4,500 Max.10,000 Spindle speed minー1 Max.4,500 Max.3,500 Spindle speed minー1 Max.5,000
Tool post type Gang type Gang type Gang type Gang type Tool post type 8-station turret 8-station turret Tool post type 12-station turret
Max. stroke mm X:160 Z:200 X:200 Z:250 X:300 Z:300 X:160 Z:200 Y:265 Max. stroke mm X:120 Z:230 X:175 Z:330 Max. stroke mm X:150 Y:±35 Z:400
Rapid traverse m/min X:12 Z:15 X:18 Z:18 X:12 Z:18 X:12 Z:24 Y:24 Rapid traverse m/min X:12 Z:18 X:18 Z:24 Rapid traverse m/min X:18 Y:12 Z:24
Spindle motor kW AC5.5/3.7 AC7.5/5.5/3.7 AC5.5/3.7 AC7.5/5.5 AC5.5/3.7 Spindle motor kW AC5.5/3.7 AC7.5/5.5 Spindle motor kW AC 15/11
Dimensions (L×W) mm 480 × 1,941 1,506 × 1,250(780 × 1,735※) 1,820 × 1,510 1,600(2.075) × 2,130 × 2,230 Dimensions (L×W) mm 1,610 × 1,390 1,875(With tailstock:1,990) × 1,680 Dimensions (L×W) mm 2,270 × 1,690
TAKAMAZ & FANUC 0i-TD/ TAKAMAZ & Controller TAKAMAZ & FANUC 0i-TF
Controller TAKAMAZ & MITSUBISHI M80 TAKAMAZ & FANUC 0i-TD TAKAMAZ & MITSUBISHI M80 Controller TAKAMAZ & FANUC 0i-TF
TAKAMAZ & MITSUBISHI M64 FANUC 0i Mate-TD
※When the loader is mounted. ( ) :Options.
Customizable for
unique specifications
07 08
Page10
OPTION SYSTEM LOADER SYSTEM AUTOMATION SYSTEM
By applying our experiences in manufacturing Encouraged from sales of more than 65 years, with "Integral loader" design philosophy in mind, ®
Transfer Device
(Loader) TAKAMAZ will lead the consistent support service follow up and support system built on trust,
of peripheral devices and our wealth of design leading to increased productivity.
achievements, we will continue to meet the Compact Loader Gantry Loader A Highly-Productive Robot System That Solves Your Problems!
needs of our customers.
Parts Supply Device Parts Supply Device ●Hi Speed Loader mounted on the machine ●Gantry-type servo loader with high rigidity. ■Reduces Personnel Costs
(Stocker, Pallet Changer, etc.) (Stocker, Pallet Changer, etc.) to save space. ●The traverse distance can be extended, ensuring extremely
A production line with different ●A dedicated servo controller allows speedy setup. flexible line configuration and systemization of peripheral This system loads/unloads workpieces with a robot that is integrated
equipment. with a tray changer. It realizes unmanned operation day and night, and
varieties of peripheral devices and improves production efficiency by maintaining machining quality,
loading variations can be designed. ensuring stable loading, and allowing multi-machine control.
Space Saving Accessory Devices ■Wide Range of Variations
Improving Durability Based on this robot + tray changer system, we can meet various needs
including washing units and gauging systems.
Pursuing of the Low Cost ■Simple Setup
Short Loading Time With the integrated robot + tray changer construction, setup can be
Flexible System Line Configuration completed just by teaching on site. The system can be retrofitted to an
When setting up the lathe,
existing machine provided there is a space of 1.8 x 0.9 meters in front of the robot can be slid
Improving Operability it. Consultations are welcome. together with its base.
■Retrofitting Even to Previous Models
Automation Peripheral Devices Quality/Environment Control Unit Cutting Efficiency/Chip Disposal For Small and Short Workpiece For Flange Workpiece Workpiece Delivery from Transport Unit Using a Conveyor ADVANCED TECHNOLOGY
Vertically-Oriented Workpiece
■Station Stocker ■Cleaning Unit ■Alloyed Clamp Holder (For Machining the Bottom Face) ®
Flexible Multi-layer Without operator for Vibration Suppression
stocker to intervention, Inhibiting the progression of E Turn Device
accommodate cleaning is wear boundary is expected Processing Region
different part performed to extend cutting tool life in
diameter sizes. automatically. high speed machining.
Constantly Monitors Machines and Automatically Corrects to the Appropriate Status!
Parallel Hand L Hand Standing Workpiece
■Flat Stocker ■Measuring Devices ■Chip Conveyor (For Cutting the Top Surface) ® ®
For Front and Back Cutting Workpiece For Shaft Workpiece Patented Patented
Feeds dimensional
errors back to the (Spiral Type) Processing Region
machine to maintain Mounted on the rear side ■Thermal Displacement Compensation System ■Spindle Condition Monitoring System
high-quality Chip disposal is done Y Turn Device The machined dimension values change as the machine temperature changes due to the The application of machine fault diagnosis methods is difficult in many cases where
dimensional semi-automatically in
accuracy. minimal space. customer’s conditions of use (machining conditions) and the environmental conditions existing threshold values are provided, because the threshold values differ for each
(factory temperature, etc.). This system predicts the amount of thermal displacement based machine. We have addressed this issue by providing a new method of diagnosis
(Floor Type) Horizontally Placed on the temperature changes at each part of the machine and provides compensation values to with a spindle status monitoring system based on the "characteristic space common
■Stocker for Mounted on the rear side Small Diameter Workpiece the CNC controller In order to minimize these changes in the machining dimension values. among machines", which is determined using characteristic quantities.
Shaft Type Parts Chips are reliably
discharged outside the Characteristic space
Processing Region
machine. Temperature measurement
Spindle unit Scratches,
Pickup Device Measurement of
∑i GTH Hand Pendulum Hand Measured values input to CNC thermal displacement CNC controller foreign matter,
faults
Collected data Change in status Poor lubrication
Prediction of thermal displacement
■Oil Mist Collector ■High-Pressure Coolant
■Parts Feeder Normal
Offset values input to CNC
Oil mist collection Constantly cooled Feedback
Workpieces can be facilitates a clean coolant is discharged
stored together with production at high pressure so The collet chuck developed and marketed under the
the tray. Thermony applied - Amount of change = 6 μm
environment. that the tool life is 4.00 Occurrence of foreign matter and scratches Occurrence of
significantly TAKAMAZ TAKAMAZ brand is manufactured in the factory where an Improved by 60% 3.50 lubrication abnormalities
prolonged.
Collet Chuck integrated system is used to streamline every part of the 14 Red dot: Indicates the current status
12 3.00
10
production, from machining to heat treatment. 8 2.50
6 Change in status
■Automatic Fire Extinguisher ■Semi-Dry Machining
■Tray Changer Collet run-off accuracy conforms to TAKAMAZ standard, 4 2.00
If fire breaks out in the Ultratrace, 2 1.50 Good
Workpieces can be 0
machine during highly-lubricating organic which is even higher than Japanese
-2 1.00
stored in individual automatic operations, coolant is applied to the -4
trays. Industrial Standards (JIS), allowing us to
-6 0.50 Initial plot cluster
fire extinguishing correct point on the
agent is automatically cutting edge, realizing provide our customers with exceptionally Time 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 0.50 1.00 1.50 2.00 2.50 3.00
discharged. semi-dry machining. dependable products. Acceleration value
09 10 11
EASY WAYS TO REDUCE WASTE
Changeof diameter μm
Feature value
Page11
OPTION SYSTEM LOADER SYSTEM AUTOMATION SYSTEM
By applying our experiences in manufacturing Encouraged from sales of more than 65 years, with "Integral loader" design philosophy in mind, ®
Transfer Device
(Loader) TAKAMAZ will lead the consistent support service follow up and support system built on trust,
of peripheral devices and our wealth of design leading to increased productivity.
achievements, we will continue to meet the Compact Loader Gantry Loader A Highly-Productive Robot System That Solves Your Problems!
needs of our customers.
Parts Supply Device Parts Supply Device ●Hi Speed Loader mounted on the machine ●Gantry-type servo loader with high rigidity. ■Reduces Personnel Costs
(Stocker, Pallet Changer, etc.) (Stocker, Pallet Changer, etc.) to save space. ●The traverse distance can be extended, ensuring extremely
A production line with different ●A dedicated servo controller allows speedy setup. flexible line configuration and systemization of peripheral This system loads/unloads workpieces with a robot that is integrated
equipment. with a tray changer. It realizes unmanned operation day and night, and
varieties of peripheral devices and improves production efficiency by maintaining machining quality,
loading variations can be designed. ensuring stable loading, and allowing multi-machine control.
Space Saving Accessory Devices ■Wide Range of Variations
Improving Durability Based on this robot + tray changer system, we can meet various needs
including washing units and gauging systems.
Pursuing of the Low Cost ■Simple Setup
Short Loading Time With the integrated robot + tray changer construction, setup can be
Flexible System Line Configuration completed just by teaching on site. The system can be retrofitted to an
When setting up the lathe,
existing machine provided there is a space of 1.8 x 0.9 meters in front of the robot can be slid
Improving Operability it. Consultations are welcome. together with its base.
■Retrofitting Even to Previous Models
Automation Peripheral Devices Quality/Environment Control Unit Cutting Efficiency/Chip Disposal For Small and Short Workpiece For Flange Workpiece Workpiece Delivery from Transport Unit Using a Conveyor ADVANCED TECHNOLOGY
Vertically-Oriented Workpiece
■Station Stocker ■Cleaning Unit ■Alloyed Clamp Holder (For Machining the Bottom Face) ®
Flexible Multi-layer Without operator for Vibration Suppression
stocker to intervention, Inhibiting the progression of E Turn Device
accommodate cleaning is wear boundary is expected Processing Region
different part performed to extend cutting tool life in
diameter sizes. automatically. high speed machining.
Constantly Monitors Machines and Automatically Corrects to the Appropriate Status!
Parallel Hand L Hand Standing Workpiece
■Flat Stocker ■Measuring Devices ■Chip Conveyor (For Cutting the Top Surface) ® ®
For Front and Back Cutting Workpiece For Shaft Workpiece Patented Patented
Feeds dimensional
errors back to the (Spiral Type) Processing Region
machine to maintain Mounted on the rear side ■Thermal Displacement Compensation System ■Spindle Condition Monitoring System
high-quality Chip disposal is done Y Turn Device The machined dimension values change as the machine temperature changes due to the The application of machine fault diagnosis methods is difficult in many cases where
dimensional semi-automatically in
accuracy. minimal space. customer’s conditions of use (machining conditions) and the environmental conditions existing threshold values are provided, because the threshold values differ for each
(factory temperature, etc.). This system predicts the amount of thermal displacement based machine. We have addressed this issue by providing a new method of diagnosis
(Floor Type) Horizontally Placed on the temperature changes at each part of the machine and provides compensation values to with a spindle status monitoring system based on the "characteristic space common
■Stocker for Mounted on the rear side Small Diameter Workpiece the CNC controller In order to minimize these changes in the machining dimension values. among machines", which is determined using characteristic quantities.
Shaft Type Parts Chips are reliably
discharged outside the Characteristic space
Processing Region
machine. Temperature measurement
Spindle unit Scratches,
Pickup Device Measurement of
∑i GTH Hand Pendulum Hand Measured values input to CNC thermal displacement CNC controller foreign matter,
faults
Collected data Change in status Poor lubrication
Prediction of thermal displacement
■Oil Mist Collector ■High-Pressure Coolant
■Parts Feeder Normal
Offset values input to CNC
Oil mist collection Constantly cooled Feedback
Workpieces can be facilitates a clean coolant is discharged
stored together with production at high pressure so The collet chuck developed and marketed under the
the tray. Thermony applied - Amount of change = 6 μm
environment. that the tool life is 4.00 Occurrence of foreign matter and scratches Occurrence of
significantly TAKAMAZ TAKAMAZ brand is manufactured in the factory where an Improved by 60% 3.50 lubrication abnormalities
prolonged.
Collet Chuck integrated system is used to streamline every part of the 14 Red dot: Indicates the current status
12 3.00
10
production, from machining to heat treatment. 8 2.50
6 Change in status
■Automatic Fire Extinguisher ■Semi-Dry Machining
■Tray Changer Collet run-off accuracy conforms to TAKAMAZ standard, 4 2.00
If fire breaks out in the Ultratrace, 2 1.50 Good
Workpieces can be 0
machine during highly-lubricating organic which is even higher than Japanese
-2 1.00
stored in individual automatic operations, coolant is applied to the -4
trays. Industrial Standards (JIS), allowing us to
-6 0.50 Initial plot cluster
fire extinguishing correct point on the
agent is automatically cutting edge, realizing provide our customers with exceptionally Time 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 0.50 1.00 1.50 2.00 2.50 3.00
discharged. semi-dry machining. dependable products. Acceleration value
09 10 11
EASY WAYS TO REDUCE WASTE
Changeof diameter μm
Feature value
Page12
OPTION SYSTEM LOADER SYSTEM AUTOMATION SYSTEM
By applying our experiences in manufacturing Encouraged from sales of more than 65 years, with "Integral loader" design philosophy in mind, ®
Transfer Device
(Loader) TAKAMAZ will lead the consistent support service follow up and support system built on trust,
of peripheral devices and our wealth of design leading to increased productivity.
achievements, we will continue to meet the Compact Loader Gantry Loader A Highly-Productive Robot System That Solves Your Problems!
needs of our customers.
Parts Supply Device Parts Supply Device ●Hi Speed Loader mounted on the machine ●Gantry-type servo loader with high rigidity. ■Reduces Personnel Costs
(Stocker, Pallet Changer, etc.) (Stocker, Pallet Changer, etc.) to save space. ●The traverse distance can be extended, ensuring extremely
A production line with different ●A dedicated servo controller allows speedy setup. flexible line configuration and systemization of peripheral This system loads/unloads workpieces with a robot that is integrated
equipment. with a tray changer. It realizes unmanned operation day and night, and
varieties of peripheral devices and improves production efficiency by maintaining machining quality,
loading variations can be designed. ensuring stable loading, and allowing multi-machine control.
Space Saving Accessory Devices ■Wide Range of Variations
Improving Durability Based on this robot + tray changer system, we can meet various needs
including washing units and gauging systems.
Pursuing of the Low Cost ■Simple Setup
Short Loading Time With the integrated robot + tray changer construction, setup can be
Flexible System Line Configuration completed just by teaching on site. The system can be retrofitted to an
When setting up the lathe,
existing machine provided there is a space of 1.8 x 0.9 meters in front of the robot can be slid
Improving Operability it. Consultations are welcome. together with its base.
■Retrofitting Even to Previous Models
Automation Peripheral Devices Quality/Environment Control Unit Cutting Efficiency/Chip Disposal For Small and Short Workpiece For Flange Workpiece Workpiece Delivery from Transport Unit Using a Conveyor ADVANCED TECHNOLOGY
Vertically-Oriented Workpiece
■Station Stocker ■Cleaning Unit ■Alloyed Clamp Holder (For Machining the Bottom Face) ®
Flexible Multi-layer Without operator for Vibration Suppression
stocker to intervention, Inhibiting the progression of E Turn Device
accommodate cleaning is wear boundary is expected Processing Region
different part performed to extend cutting tool life in
diameter sizes. automatically. high speed machining.
Constantly Monitors Machines and Automatically Corrects to the Appropriate Status!
Parallel Hand L Hand Standing Workpiece
■Flat Stocker ■Measuring Devices ■Chip Conveyor (For Cutting the Top Surface) ® ®
For Front and Back Cutting Workpiece For Shaft Workpiece Patented Patented
Feeds dimensional
errors back to the (Spiral Type) Processing Region
machine to maintain Mounted on the rear side ■Thermal Displacement Compensation System ■Spindle Condition Monitoring System
high-quality Chip disposal is done Y Turn Device The machined dimension values change as the machine temperature changes due to the The application of machine fault diagnosis methods is difficult in many cases where
dimensional semi-automatically in
accuracy. minimal space. customer’s conditions of use (machining conditions) and the environmental conditions existing threshold values are provided, because the threshold values differ for each
(factory temperature, etc.). This system predicts the amount of thermal displacement based machine. We have addressed this issue by providing a new method of diagnosis
(Floor Type) Horizontally Placed on the temperature changes at each part of the machine and provides compensation values to with a spindle status monitoring system based on the "characteristic space common
■Stocker for Mounted on the rear side Small Diameter Workpiece the CNC controller In order to minimize these changes in the machining dimension values. among machines", which is determined using characteristic quantities.
Shaft Type Parts Chips are reliably
discharged outside the Characteristic space
Processing Region
machine. Temperature measurement
Spindle unit Scratches,
Pickup Device Measurement of
∑i GTH Hand Pendulum Hand Measured values input to CNC thermal displacement CNC controller foreign matter,
faults
Collected data Change in status Poor lubrication
Prediction of thermal displacement
■Oil Mist Collector ■High-Pressure Coolant
■Parts Feeder Normal
Offset values input to CNC
Oil mist collection Constantly cooled Feedback
Workpieces can be facilitates a clean coolant is discharged
stored together with production at high pressure so The collet chuck developed and marketed under the
the tray. Thermony applied - Amount of change = 6 μm
environment. that the tool life is 4.00 Occurrence of foreign matter and scratches Occurrence of
significantly TAKAMAZ TAKAMAZ brand is manufactured in the factory where an Improved by 60% 3.50 lubrication abnormalities
prolonged.
Collet Chuck integrated system is used to streamline every part of the 14 Red dot: Indicates the current status
12 3.00
10
production, from machining to heat treatment. 8 2.50
6 Change in status
■Automatic Fire Extinguisher ■Semi-Dry Machining
■Tray Changer Collet run-off accuracy conforms to TAKAMAZ standard, 4 2.00
If fire breaks out in the Ultratrace, 2 1.50 Good
Workpieces can be 0
machine during highly-lubricating organic which is even higher than Japanese
-2 1.00
stored in individual automatic operations, coolant is applied to the -4
trays. Industrial Standards (JIS), allowing us to
-6 0.50 Initial plot cluster
fire extinguishing correct point on the
agent is automatically cutting edge, realizing provide our customers with exceptionally Time 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 0.50 1.00 1.50 2.00 2.50 3.00
discharged. semi-dry machining. dependable products. Acceleration value
09 10 11
EASY WAYS TO REDUCE WASTE
Changeof diameter μm
Feature value
Page13
OPERATING SYSTEM PRODUCTS
OF PARTNERS
Head Office and Plant TAKAMAZ
■TAKAMATSU MACHINERY CO., LTD.
・ HEAD OFFICE GENERAL CATALOG
1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 De
TEL +81-(0)76-207-6155 FAX +81-(0)76-274-1418
TAKAMAZ-EMAG Co., Ltd., is a joint venture between ENGLISH
Takamatsu Machinery Co., Ltd., (Japan) and EMAG ・ ASAHI PLANT
GmbH & Co. KG (Germany). A whole range of 4-13 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-0004
high-quality EMAG products from hard turning TEL +81-(0)76-274-0123 FAX +81-(0)76-274-8530
machines to grinding machines, laser processing, and Overseas Bases Sign
Featuring Functions Unique to TAKAMAZ! TAKAMAZ-EMAG gear hobbing machines are available. ■TAKAMATSU MACHINERY U.S.A., INC.
Its mission is to offer customized equipment tailored ・ CHICAGO HEAD OFFICE
to customers’ needs at low prices with short delivery 1280 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA
times, and as turnkey projects. TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599
■Realizes High Productivity through Increased Loader Speed ■TAKAMAZ MACHINERY EUROPE GmbH
and Shorter Machine Stoppage Times ■VT2-4 Vertical Lathe with One Spindle and Two Turrets IM HÜLSENFELD 19, 40721 HILDEN, GERMANY
TEL +49-(0)2103-789-4882 FAX +49-(0)2103-789-4883
Productivity improvement ●Traverse axis: 120m/min Ultimate Shaft Work Machine ■TAKAMAZ MACHINERY( HANGZHOU) CO.,LTD.
(43% up compared with existing systems) High speed loading time with a 2-turret ・ HANGZHOU HEAD OFFICE
simultaneous 4-axis control capability.
●Vertical axis: 120 m/min NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK,
“VT series” machines are characterized
XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA
(69% up compared with existing systems) by a construction that gives good EASY WAYS
Loader Size Display Function Y-Axis Automatic Adjustment Function TEL +86(- 0)571-8287-9709 FAX +86(- 0)571-8215-3732
■Shorter Setup Times by Functions Unique to TAKAMAZ access to the machining area and TO REDUCE WASTE
high-power spindles. ■TAKAMATSU MACHINERY( THAILAND) CO., LTD.
・ BANGKOK HEAD OFFICE
Ease-of-setup improvement ●Loader system operation can be checked 888/59 MOO 9, TAMBOL BANGPLA, AMPHUR BANGPLEE,
safely using handle operation. SAMUTPRAKARN PROVINCE, THAILAND
●Two types of teaching methods are TEL +66(- 0)2-136-7831 FAX +66(- 0)2-136-7834
available to suit various situations. ■PT. TAKAMAZ INDONESIA
■Loader Speed Optimization Function for JL. FESTIVAL BOULEVARD BLOK AA 11 NO.30,31 GRAND WISATA TAMBUN, BEKASI 17510
TEL +62-(0)21-8261-6431 FAX +62-(0)21-8261-6430 NO! CO2 NO MORE
Energy Savings and Longer Service Life ■TAKAMAZ MACHINERY MEXICO, S.A.DE C.V. OVERTIME
When setting up after changing the workpiece, When teaching the loader, the Y-axis position
Energy saving functions ●By automatically optimizing the speed of the
AVENIDA DE LOS INDUSTRIALES 522, LOCAL 4, INDUSTRIAL JULIAN DE OBREGON,
teaching can be completed by simply setting the can be automatically adjusted just by
loader, loader energy savings and a longer workpiece size. repeatedly opening and closing the fingers. 37290 LEON, GUANAJUATO MEXICO
F.T. Japan Inc. imports machines manufactured by TEL +52-477-784-0468
loader service life are achieved. Teaching time for a workpiece size change Loading position fine-adjustment time FEELER, ECOCA, and LEADWELL from our affiliate ■TAKAMATSU MACHINERY VIETNAM CO., LTD
Loader power consumption Reduced 17% 80% shorter 53% shorter FFG Group (Taiwan), the world’s third-largest NO.76 M HOANG QUOC VIET, PHU MY WARD, DISTRICT 7, HO CHI MINH CITY, VIETNAM
TEL +84-(0)28-3620-5671 FAX +84-(0)28-3620-5673
■In Addition to a Touch Panel Giving Exceptional Loader Operability, a Servo System Made by FANUC Is Adopted. general machine tool manufacturer, and sells them.
F.T. Japan Affiliated Companies
■General-Purpose Lathe SJ460 × 1000G ■HANGZHOU FEELER TAKAMATSU MACHINERY CO., LTD.
NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK,
This is a general-purpose
lathe manufactured by XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA
ECOCA. It has excellent TEL +86(- 0)571-8215-3760 FAX +86(- 0)571-8286-5311
cost performance and is
available in a wide range
TAKAMAZ Technology Aids Productivity ■Functions for Better Working Efficiency in Addition to Conventional NC Screens of sizes. The apron
■Work Simplified by Automation of Operations and Network Function handle position can be
selected from either the
Better Working Efficiency Quality Control IT & IoT left or right sides. Slides are hardened/polished. Equipped
Operator working efficiency improved, Storing of traceability information per Programs can easily be input and output with an auto-feed stopper ring, machining that meets your
reducing production stoppage time workpiece to assist quality control between machines via the network. needs can be accomplished.
Equipment sold by the TAKAMAZ Group will be fully
supported by the TAKAMAZ service network.
Keeping Track of Production Progress The status of the machine during Simple On-Screen Input/Output
Production count and tool usage count can be determined at a glance. machining and can be checked and the
Display of Start Conditions No need to move between machines
information can be used for quality
Operations to prepare for starting can be performed quickly. control and preventive maintenance. No need for USB flash drives
Machine Stoppage Warning No need for an external computer
Advance warning of the next machine stoppage is displayed Examples of Traceability Data
based on the workpiece count, etc. Times, motor temperatures, cycle times,
Camera Image Display (Option) program numbers, tool wear offsets, etc. https://www.takamaz.co.jp
Makes it possible to check areas that are difficult to see, like the
rear section of the machine. Scan this QR Code
for more details.
12
23.07.3B(O)
Page14
OPERATING SYSTEM PRODUCTS
OF PARTNERS
Head Office and Plant TAKAMAZ
■TAKAMATSU MACHINERY CO., LTD.
・ HEAD OFFICE GENERAL CATALOG
1-8 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-8558 De
TEL +81-(0)76-207-6155 FAX +81-(0)76-274-1418
TAKAMAZ-EMAG Co., Ltd., is a joint venture between ENGLISH
Takamatsu Machinery Co., Ltd., (Japan) and EMAG ・ ASAHI PLANT
GmbH & Co. KG (Germany). A whole range of 4-13 ASAHIGAOKA HAKUSAN-CITY ISHIKAWA JAPAN. 924-0004
high-quality EMAG products from hard turning TEL +81-(0)76-274-0123 FAX +81-(0)76-274-8530
machines to grinding machines, laser processing, and Overseas Bases Sign
Featuring Functions Unique to TAKAMAZ! TAKAMAZ-EMAG gear hobbing machines are available. ■TAKAMATSU MACHINERY U.S.A., INC.
Its mission is to offer customized equipment tailored ・ CHICAGO HEAD OFFICE
to customers’ needs at low prices with short delivery 1280 LANDMEIER ROAD ELK GROVE VILLAGE, IL 60007 USA
times, and as turnkey projects. TEL +1-(0)847-981-8577 FAX +1-(0)847-981-8599
■Realizes High Productivity through Increased Loader Speed ■TAKAMAZ MACHINERY EUROPE GmbH
and Shorter Machine Stoppage Times ■VT2-4 Vertical Lathe with One Spindle and Two Turrets IM HÜLSENFELD 19, 40721 HILDEN, GERMANY
TEL +49-(0)2103-789-4882 FAX +49-(0)2103-789-4883
Productivity improvement ●Traverse axis: 120m/min Ultimate Shaft Work Machine ■TAKAMAZ MACHINERY( HANGZHOU) CO.,LTD.
(43% up compared with existing systems) High speed loading time with a 2-turret ・ HANGZHOU HEAD OFFICE
simultaneous 4-axis control capability.
●Vertical axis: 120 m/min NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK,
“VT series” machines are characterized
XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA
(69% up compared with existing systems) by a construction that gives good EASY WAYS
Loader Size Display Function Y-Axis Automatic Adjustment Function TEL +86(- 0)571-8287-9709 FAX +86(- 0)571-8215-3732
■Shorter Setup Times by Functions Unique to TAKAMAZ access to the machining area and TO REDUCE WASTE
high-power spindles. ■TAKAMATSU MACHINERY( THAILAND) CO., LTD.
・ BANGKOK HEAD OFFICE
Ease-of-setup improvement ●Loader system operation can be checked 888/59 MOO 9, TAMBOL BANGPLA, AMPHUR BANGPLEE,
safely using handle operation. SAMUTPRAKARN PROVINCE, THAILAND
●Two types of teaching methods are TEL +66(- 0)2-136-7831 FAX +66(- 0)2-136-7834
available to suit various situations. ■PT. TAKAMAZ INDONESIA
■Loader Speed Optimization Function for JL. FESTIVAL BOULEVARD BLOK AA 11 NO.30,31 GRAND WISATA TAMBUN, BEKASI 17510
TEL +62-(0)21-8261-6431 FAX +62-(0)21-8261-6430 NO! CO2 NO MORE
Energy Savings and Longer Service Life ■TAKAMAZ MACHINERY MEXICO, S.A.DE C.V. OVERTIME
When setting up after changing the workpiece, When teaching the loader, the Y-axis position
Energy saving functions ●By automatically optimizing the speed of the
AVENIDA DE LOS INDUSTRIALES 522, LOCAL 4, INDUSTRIAL JULIAN DE OBREGON,
teaching can be completed by simply setting the can be automatically adjusted just by
loader, loader energy savings and a longer workpiece size. repeatedly opening and closing the fingers. 37290 LEON, GUANAJUATO MEXICO
F.T. Japan Inc. imports machines manufactured by TEL +52-477-784-0468
loader service life are achieved. Teaching time for a workpiece size change Loading position fine-adjustment time FEELER, ECOCA, and LEADWELL from our affiliate ■TAKAMATSU MACHINERY VIETNAM CO., LTD
Loader power consumption Reduced 17% 80% shorter 53% shorter FFG Group (Taiwan), the world’s third-largest NO.76 M HOANG QUOC VIET, PHU MY WARD, DISTRICT 7, HO CHI MINH CITY, VIETNAM
TEL +84-(0)28-3620-5671 FAX +84-(0)28-3620-5673
■In Addition to a Touch Panel Giving Exceptional Loader Operability, a Servo System Made by FANUC Is Adopted. general machine tool manufacturer, and sells them.
F.T. Japan Affiliated Companies
■General-Purpose Lathe SJ460 × 1000G ■HANGZHOU FEELER TAKAMATSU MACHINERY CO., LTD.
NO.6800, JIANGDONG 3RD ROAD, JIANGDONG INDUSTRIAL PARK,
This is a general-purpose
lathe manufactured by XIAOSHAN, HANGZHOU, ZHEJIANG, CHINA
ECOCA. It has excellent TEL +86(- 0)571-8215-3760 FAX +86(- 0)571-8286-5311
cost performance and is
available in a wide range
TAKAMAZ Technology Aids Productivity ■Functions for Better Working Efficiency in Addition to Conventional NC Screens of sizes. The apron
■Work Simplified by Automation of Operations and Network Function handle position can be
selected from either the
Better Working Efficiency Quality Control IT & IoT left or right sides. Slides are hardened/polished. Equipped
Operator working efficiency improved, Storing of traceability information per Programs can easily be input and output with an auto-feed stopper ring, machining that meets your
reducing production stoppage time workpiece to assist quality control between machines via the network. needs can be accomplished.
Equipment sold by the TAKAMAZ Group will be fully
supported by the TAKAMAZ service network.
Keeping Track of Production Progress The status of the machine during Simple On-Screen Input/Output
Production count and tool usage count can be determined at a glance. machining and can be checked and the
Display of Start Conditions No need to move between machines
information can be used for quality
Operations to prepare for starting can be performed quickly. control and preventive maintenance. No need for USB flash drives
Machine Stoppage Warning No need for an external computer
Advance warning of the next machine stoppage is displayed Examples of Traceability Data
based on the workpiece count, etc. Times, motor temperatures, cycle times,
Camera Image Display (Option) program numbers, tool wear offsets, etc. https://www.takamaz.co.jp
Makes it possible to check areas that are difficult to see, like the
rear section of the machine. Scan this QR Code
for more details.
12
23.07.3B(O)