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High-end injection-moulding solutions for greater production efficiency
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Page1
Overview
灘
Productsandservi亡es
High-endinjeにtion=nmouldinglsoMions
fo『greate『produCtioneffiCliency
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Page2
ARBURGfore冊icieMinjectionmouldmg
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ProduEtdesign
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Configuration
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Ou「companymaxim〃ARBURGforefficient Anextensivenetworkincorpo「atingthe
QMreX1柳白riii賑andoLiri閥j層鹸io卿、灯ulF injectionmoLlldin9〃placesthefocusofou「 parentfactorMARBURGsubsidiariesandin-
dingt“lMrmlIogyareilhelcMPぴ“ntofEon. effortsonp「oductionefficiency・ARBURG temationalt「adingpartne「5b「ingsoしI「tech‐
si雛elfltba5kIreHeal`恩haI1劇nrigoiI1lMr鰹fi. therebyundersco「esitslongstandingphilo5‐ nologyandservicesdi「ectlytoallour〔usto-
、e11噸nt・Thisisal5pthsr鴎圏cnwhyweu ophyofofferingallcustome「scustomised mers、Thecomprehensivepre-andafteト
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riglTtindMduaIIヨiolMtiloVWoreVeiyirij雛一 uctqualityisalwaysachievedatthelowest videeve「ycustomel-extendsfa「beyondthe
tillonllliouMin9ltEI5kiihIouriiloxMi;耐徽INDヤ possibleLlnitcostARBURGinlectionmould‐ machineitselfThisexpertiserangesfrom
dLI蹴飼n9B-F⑬gimrdlc露。fths鵡賦。『 ingtechnologyis5ynonymouswithreliabll- applicationstechnologyconsultingtopro-
youEweIwO1veIMin,th屠plro鱒顛懸y⑪u ityIulliversaluseandadaptablehl9h-end ductandmoulddesign,theplanning,de-
U目崎。IPthe噸。四M噸属ariS”LlWalnt轍。 solutions-fromlndividualmachinesto signandcommlssioningofALLROUNDER
m己rlui幾噸ure,W劇画”臼『evoryaSWe域。↑ hi9hlyautomatedtumkeyp「oject5・Thesuc‐ inje〔tionmoしlldin9machine5o「complete
in卿tlolmmcuMIng,Proce轍、9-.from cessstoryofthecompanyanditsproducts p「oductioncelIs,throu9htocomprehensive
脚'0樹u戯de5igntopr。ducMDnplEiimingⅢ isthGresult,aboveall,ofasophistlcated suppoltinprocessintegrationandcontroI,
"1M劇。層IiiyAR脳lIjMlG-M副d巳i禰伍副IYiariヅ moduIa「design,whichenabIeseachuse「 aswellasproductionplanning・lnaddition
toadaptallthetechnologytothei「ownin- fullcLIstomerserviceisprovldedwo「ldwide
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Page3
Innovative:electiricALLROUNDERs
Speed PreCision
lntheelectricALLROUNDERmachines, Ontheelect「にALLROUNDERmachines,
themainaxesforinjection,dosingas play-freeanddirect-actingspindledl・ives
wella5openingandclosingthemoulda「e p「ovidefo「mechanically「igiddrlveaxes
5ervo-electricallydrivenasstandard,and andcorrespolldinglydynamicmovements・
therefo「efullyindependentofoneanothe[ CombinedwiththeexceIlentpositioning
Highaccelerationandspeedscombined accu「acyofallseⅣo-elect「に。「ives,this
withslmultaneousmovements(rest「icted permitsthehlghe5tdegreeolTGprodudbil-
onEDRlVE)acceleratethecyclesresLlltin9 ityandpartquality・Absolutepositionen-
戸 inqreatercost-effidency. codersmakemovementtoa「efel・ence ’
positionunnecessary.
WithitsALMmUiWD1BRinjecti。nmQuld-
in9teqhnologMARBURGhas白etbBl1dl”
marksonareguIarbasi3,Moreove脇we !
aresystem調にal1ylpur5uingthi5ambi‐ 翁
tionwithcui・el“t『にALMmljNDERmrua塵 ノ
qhln鴎Wilatdoestilism鯛nfoI`you?
□om懐oilents巳uGha55pindles,motoFs 蕊臓囲皿NIE
臼n.荊l1Bir“mlr⑥|鞠I短eX喝1M白ively
AししROUND醜鑪OA
seIeaedacmrdingtothemo且tstriか
gentfrit臼1.iare9ardingfull域iDI1aild ALLZMWVE
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aginginIduStIyorthEautomotiveseに- I ニーー豆
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Page4
Energyef「iciency Emissionminimisation Value
Thehighefficiencyoftheservo-electric Theservo-electrにdrivesareliquid-cooled Awiderangeofp「ocessingtaskscanbe
drivesandthetoggle-typeclampingunit andtherelwo「ecapal〕leofGspedallylow- accomplishedwitllconsistentlyhiE1hquallty
oftheelect「i〔ALLROUNDERmacI1inesen- noiseOperation・Ai「tulbulenceisconsist‐ usin9thehi9h-predsionelect「ic
sLlreenergy-efficientoperation,Theenergy entlyprGvGntedandthetargetedCIissipa‐ ALLROUNDERmadlines・Thehighdegreeof
recoveryof[heservomotorsdu「ingbrak- tionofheatconsiderablyreducesthe reliabiIityofthemacllinesandsubsequent
ingalsohasabenefidaleffect、1bgethen amountemittedintotheenvironment minimalvariabilityintheprocessisachieved
thesGfactorscombinetoreduceener9y Closeddrivesandspindlesystemsreliably bynumeroustechnicaldetails・Thisindudes,
consumptionbyZ5to50%. preventexposuretodustcausedbyab「a- fo「example,theclosedcoolingdrcuitof
slon、Themachinesarethuspelfectly molorsE1ndconve「tersforfastcydesand
suitedtocleanroomproduction. longholdingpressurephases.
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DistancebetweentiebaIrs:270mm‐9フ0mm
Clampingforces: 350kN‐5,OOOklv
InjectionunitsI 70-2100
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Page5
Productive:hybridALlROUNDERs
,`騨瀦
 ̄ Cost-efficiency Cycletimereduction
h
錫(鼠 ThG5ophi5ticatedhybridALLROUNDER
AllmovementaxesopelatecompleteIy
technologyprovidesfor「eliableoperatlon independentlyofoneanotheI:lnthiswaM
'WiII鰹 andmaximumavailability、l-IigllacceIeratior simultaneousdrivemovementscanbe
andfinalspeedscombinedwithsimultane‐ achievedwhatevertheapplicationTI1eex‐
ousmacllinemovement5resultin5ignifi‐ tremelysholtd「ycycletimesofthese「vo‐
cantlygl・eatercost-effidencythroLlghre- electricdampingunitsallowfo「fastcycles
$ ducedcycletimes.Furthermo「e,nume「ous
Specialfeaturessuchas〃injectiononthe
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sLlstainableminimisE1tionofset-uptime5. severalcydesarealsoavailable.
Our11ybr鮒ALLROUNDERma鮒line廟ell‐
abIIeyoutoa頓hkw軸1igIWi臼rloMmaI1噸
in〔ycle轡timeoptinliSedthel`moPlaSti[s
pIbにessing,Witllthe卜llDR1VI5m繩lIMe L--A
5erie5,weEombinethehestfromthe 鳶冒一~了.P-8Q,-- I
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l〔:OilllMn誠ioImoIfsophi前icEYtedeIG⑰tri屯 111K塾1蝿I
己ndhydrauiicmafhinetedWlolOgyh AMRoUND厩l92DI]
H噂IiablB,higllM:u、にtioImal瓢1[Ie榊lrgM
efficiGnt-tllatGhowtheALLR0UNDERI4
machIinesworkiflyourpro鮒u域i・'11.
payaftei'd臼MZ411our5arcundrhecIoE1(. 馳鬮圏MMI臆 lh-
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Page6
Energyoptimisation DynamiCs ProduEtioncapadty
Thelliglllevelsofeffidenq/ofthese「vo‐ lnadditiontothedynamicmouldmove- ThehybridALLROUNDERmamineconcept
electricdosaged「iveandthetoggle-type mentsofthese「vo-eledricclampIngunit, hasbeenconfiguredwiththeparticula「aim
cIampin9unitensLI「eenergy-efficienl hydraulicaccumulatortechnologyalso ofachievin9highproductioncapadties・
opel・aWonofthehybridALLROUNDERs, signifiEantlycontributestotheachievement Themachlnesprovidehigllinjection
Moreover,thehydraulicdrivefeaturesa ofshortercycIetimes・Thisenableslarge, pelformanceinrelationtothe「elevant
pelformance-adaptedpumpandaneffi- dynamicinjectionflowsJnaddition,aposl‐ clampin9force,andcombine:
ciencyclasslE3electricmotOHTbgethel7 tion-regulatedscl・ewensurGsmaximum 。servo-Glectricdampin9unitsofthe
thesefacto「scombinetoreduceenergy 「eprodudbilityandpartquality. ALLROUNDERAand
consLlmptionbyupto40percent. ・genelCLlslydimensionedinjectionunits
witllhydraulicaccumulatortechnology
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Distancebetweentiebars:Z70mm‐920mm
dampingforce51 350kN‐5,000kN
Injectionunits: 70-4600
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Page7
Versatile:hydraulicALLROUNDERs
Diverseapplications Costefficiency
HydraulicALLROUNDERmachinescan TheALLROUNDERGOl-DENED1TlONistlle
beoptimallyadal〕tedfo「operE1tionincon‐ ently-IevelmodelinthehyClraulicproduct
junctionwithallfamiliarin1ectionmoulding rangeThemachines'unbeatabIeprice/pB炉
techniclLles・Theyimpress,notonlywiththei「 formanEeratioisachievedthroLIghthe
|a「gerangeofsizes,butalsoduetotheease consistentstandardisationoftheextensive,
ofinteg「ationofvanousperiphe「alsviathe technicalIyhigh-quality5tandardequip‐
freely-prog「ammableSELOGlCAcontrolsys- ment・Thus,forexample,tworegulating
temECIuipmentpackagesforspecifictasks pumpsandfast-switchingvalvetedlnolo9y
 ̄
、■遡〆 makethemachinesexcel〕tionallyflexibleand
areprovidedasstandard.
sしliIablefo「universalapl〕|icEltion5.
Energy5aving:powerfuldiffe「entialpistonsystem
lntlleclampinguniL
H1gllpBlfoi,man鰻パGIIElblBiniedjiDn
wIouldingmaとhinEls:thisi5whatow
llMlr罰llIicAMjNOUNDERl5雛馴Mfmnrl・he
maEhineBrangefromt11elow嵐ED5telltry 凸面 ̄ユ且
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罪YieSto$h⑧indMdUaiIy劇daP燭bIe
ALLROUND顕Sma喝hills蘭`Oulrmodu1ar
d鰯ign劇PPrca旧hoioIElnsMPawlloIG
ran9巳ofcost割effにientopti鰯n5withsev邑
臼rel1alteIInativBhydrauliEandeIectri堰e”
p釦鍬⑥'1stage5a5we11aSvarioUsGlq側ip⑬
mentversion5、Thankstotheiradapta員
blⅡロルtllGI1ylcirfiulklALLROUN賑lR5『hDt 一石
onlyofferawidBvari甑yofdifferemt I繍繍鞠
薊lIlD1i鯛tioll国,bLltEanEikiobBaqMiPped I 、
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Page8
Individuality Reproduにibility ReliabiIity
ThellydraulicALLROUNDERs〔anbe Regulatedlnje(:tionensures「epl・odudble A1IhydraulicALLROUNDERmodelsElre
adElptedp「eciselytotherelevantapplica- mouIdfillingandthecしlstomaryhigh high-performancemachinesfeatu「ingqualily
tionsandenergyreqLlirements,Thisis mouldedpartqLIalityonallhydraulic workmanship・Optimumavailabllityanda
acllievedbymeansofseve「alhydraulic ALLROUNDERs、Withthe〃position-regu- longse「vicelifearesynonymoLlswiththe
versionsandelectricexpansionstages,an latedscrew〃optionontheALLROUNDERS, ARBURGname.P「ovenfeaturesincIude:
extensiveclampingforceandinjectionunit irljectionmouldingreprodudbililycompE1- 。ene「gy-savingoilexchangeviathediffer‐
rangeaswdlasnumerousequipment rabletothatofeIectricmElchinescanbe entialpistonsysteminthedampingunit
versionsandcombinationoptions. achieved ゜highstabilityofthedampingunitthanks
tofourtiebarguidance
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C1ampingforceI 125kN-5,000kk
lnieCtionunitsI ヨ0-4600
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Page9
ErgonomiGvertiCaIALLROUNDER5
Ergonomics Applicationversati1ity
Ahighdeg「eeofergonomicsisparticularly Theenti「etechnologyoftheve「tical
impo「tantduringtheplDcGs5ingofinse「ts, ALLROUNDERScanalwaysbematched
inordertoo「ganisemanualoperationsas p「eciselytothespecificinje〔tionmoulding
convenientlyandefflcientlyaspossible・ln task・Thisi5achlevedtllrough:
thecaseoftheentl「y-levelALLROUNDERV 。thewiderangeofclampingforcesand
machine,thisisachievedbymeansofthe injectionunits
so-calledverticE11free-spacesy5temfo「the otheflexibleverticalandhollzontal
cIampingunit、Tiebarsaredispensedwith, a「rangementoftheinjedjonunits
renderingthemoしI1Clfreelya(スニes5iblefrom oapplication-sl〕edficequipmentpacl〈a9esl
threesides. suchasforsiliconep「ocessin9
卜li911flexibility:p「oductrangewitllavarietyof
machineconcepts.
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1fyouintBildtoll5everij心alimjaptioI1
mouldingITIachinesinyourprodu城io擁
fa囮illtylweuuwentlycffeI・tllewM鴎t
raI1geiI1theeI1tireiI1dustIy・OurvertiEal
AMJi□UNpImIVsEW⑧IIB蝿11偶lileISiWIed副IIy
fol`theoveITilouldiI1i9oflnsertso
0We)(ten5iveimrocluEtran9eextends
fromtheALI-ROUNDERS,ザeaturlngthe
ALLROUNDERIJnn[ipiewithswivelling
値lampiI1gumtEmdint鰭i,鰯hailgl陰abI傭i汁
je虚ionunit)oMrentryにvelv色lriliにal
mo1d層1,theALLROUNDEiWltlleflexib1e
AAl。“UNDlliHTveIftにalrotal「y-'燗bile
mEIchines,thrcuglltoじu圏tonl評spe垣ifに,
510息'[IifiごallWo1MiigwEM[Werti仁alma〃
chInes,FurthermoierawidevaiuiBtyof
BquiI,lmentOPtion5andpD鋸MJlecdmbi富
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Page10
Automation Processreliability SpaceoptimisatiDn
lno「dertoenablesimultaneousinsertion Asyouwouldexpectf「omARBURG,thein‐ lnparticulantheent「y-levelmodelsimpress
and「emovE11ofitemsdLl「ingtheirliection jectionunitsofthevelticalALLROUNDERs throu9htheircompElctdesignandsmall
proEess,machineve「slonswithICtaryor offerthecL1stomalyhi9hplastidsingE1nd footprint・Thismakesthemidealfo「usein
slidingtableSarGE11soavailableThlsenElbles mouldedpartquality,Theposition-「egu‐ confinedp「oductionenvironments・
siho「tercycletimesandthushighe「produc‐ Iatedscrewenablesreprodudbleinjection Thescopeforplanningtheinstallationofthe
tivitMTheve「satileconfigurationoptions movementswhichareasac〔urateasthosG machinesremainscolTespondinglyflexible
ensurethatvelticalALLROUNDERma〔hines ofele亡triEmachillesoTh erotalytablesof Fullandp「oblem-f「eGinteglationindifferently
canalsobeeasilyinte9ratedinauto‐ theALLROUNDERVandTaregenerally designedproductionlinesisalsopossible
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Page11
Integrated:high-perfolmanceIfoboticSystems
MadebyARBURG-madeinGermany P1ugandwork
"MadebyARBURG-madeinGermany'’ AtARBURG,theinjectionmouldingma-
standsformodernroboticsystemsp「omis‐ chinea、。「oboljcsystemformacoml〕Iete
ingARBURGscustomaryhighqualityand productionunitwith9ua「dingthatisCE
performanceRobust,lowmaintenance celtified・Theresultoftheseha「monised
technologyensu「esalongservicelifeand processes:asystemwhichisrapidlyproduc‐
all-roundavailabiliリThesystem5arecost tionreadyinaspace-ol〕timiseddesign
effidentthankstotheirlowset-uprequire‐ Asthemaincontractol1ARBURGactSasthe
mentsandshortinteⅣentiontimes. centralpointofcontact,f「omtheconfi9u-
rationtothedelive「yo1suchsystems.
I
Fullyintegrate[1:highe「functionalitycomparedtc
EUROMAPConneCtio、.
OL1rml3oti〔system3canbePBrf副Iy
aIQlaptedforsvelyinsertiDnandremoval
ta91(・T111Bpmldu衝traimgBCove膳劇prLIle
I喝movalthlbughtocomplexこollfigura‐
tion日inimeGlrateIClPIDdumioIrMlB115o
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IT1aIQMnGM:0,打ol5yst(ヨmandeffilgienijy
Pi℃giQammahlBviaaniIViBr日賦1V⑧ieEl図h㈱
infuI1Etion,our約botic5y顕msmset
allyourr鱈qMil'ememI鱈purccmIJ1瓢;e
AU・ROUND願臼ndI上)bot化評戒elY1solutjonS
aIcpsI梅EtlycひQMinatedintechni[ai
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Page12
integrationcapability F1exibility Energyeffidency
ALLROUNDERmachinesan。「oboticsyStemS ARBURGr0botictechnolo9ycanbeseIected Thehigheffidencyofthese「voGlectric
arejointlyopelatedviaourcent「al andpreciselyadaptedtothe「elevanthand- drivesforthemovementaxes(mainaxes)
SELOGlCAmachinecont「olsystem・Thishas lingtask、Thi5isE1chieveClbythebroad andse「vomotorene「gyl・ecovelyduring
thefollowingadvantages,amongothers: productrangeandthefadthataxes,axis b「akingensureenergy-efficientoperation
oOneEontlblsystem,oneregulatlngintel箔 len9thsE1ndaxisdrivescanbecomblnedas ofIberoboticsystems,Furtherbeneflcial
ventiononedatarecord required・Numerousg「ippel-connectionop‐ facto「sforlowenergyconsumptionalso
oSI1oltset-LIptimesthank5toinluitive tionsarealsoavallable,fadlitatingoptlmum incIudeconsistentlightweightdesign,
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