RotaryModules　Cutting-Edge Technology for Rotational Movement

S uperior Clamping and Gripping Rotary Modules Cutting-Edge Technology for Rotational Movement

Rotary Modules Cutting-Edge Technology for Rotational Movement SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-2503 Fax +49-7133-103-2189 grippingsystems@de.schunk.com www.schunk.com www.youtube.com/SCHUNKHQ www.twitter.com/SCHUNK_HQ www.facebook.com/SCHUNK.HQ

Familienseite_BroschuereohneRegister_2015-08_EN.pdf Superior Clamping and Gripping Jens Lehmann stands for precise gripping, and safe holding. As a brand ambassador of the SCHUNK team, the No. 1 goalkeeper represents our global competence leadership for clamping technology and gripping systems. The top performance of SCHUNK and Jens Lehmann are characterized by dynamics, precision, and reliability. For more information visit our website: www.gb.schunk.com/Lehmann Jens Lehmann FamilienseiteF_aBmriolisecnhsueeitree_oBhrnoesRcheugeisrteeorh_n2e0R15e-g0i8st.einrd_d2 0 1158-08_EN.pdf 06.08.15 15:03 Familienseite_BroschuereohneRegister_2015-08_EN.pdf Familienseite_BroschuereohneRegister_2015-08_EN.pdf

Familienseite_BroschuereohneRegister_2015-08_EN.pdf Familienseite_KatalogemitRegister_2015-08_EN.pdf Henrik A. Schunk, Kristina I. Schunk, brand ambassador Jens Lehmann, and Heinz-Dieter Schunk Top Performance in the Team SCHUNK is the world’s No. 1 for clamping technology and As a competence leader, we recognize and develop gripping systems – from the smallest parallel gripper to standards with a large potential for the future, which the largest chuck jaw program. will drive the rapid progress in many industries. In order to boost efficiency, SCHUNK customers have Our customers profit from the expert knowledge, the bought more than 2,000,000 precision toolholders, experience, and the team spirit of more than 2,300 1,000,000 SCHUNK grippers, and 100,000 lathe chucks employees in our innovative family-owned company. and stationary workholding systems so far. Superior Clamping and Gripping The Schunk family wishes you improved end results with This makes us proud and motivates us to attain new top our quality products. Jens Lehmann stands for precise gripping, and safe holding. performances. As a brand ambassador of the SCHUNK team, the No. 1 goalkeeper represents our global competence leadership for clamping technology and gripping systems. The top performance of SCHUNK and Jens Lehmann are characterized by dynamics, precision, and reliability. For more information visit our website: Heinz-Dieter Schunk Henrik A. Schunk Kristina I. Schunk www.gb.schunk.com/Lehmann Jens Lehmann FamilienseiteF_aBmriolisecnhsueeitree_oBhrnoesRcheugeisrteeorh_n2e0R15e-g0i8st.einrd_d2 0 1158-08_EN.pdf 06.08.15 15:03 FamilienseiteF_aKmailtiaelnosgeeimtei_tRKeagtaislotegre_m20itR15e-g0i8st.einrd_d2 0 1159-08_EN.pdf 06.08.15 15:04 Familienseite_BroschuereohneRegister_2015-08_EN.pdf Familienseite_KatalogemitRegister_2015-08_EN.pdf Familienseite_BroschuereohneRegister_2015-08_EN.pdf Familienseite_KatalogemitRegister_2015-08_EN.pdf

Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Superior Clamping and Gripping I t’s time to use y our machine’s full potential! With superior components, find potentials in your machine where you would least expect to find them. Make full use of your machine’s potential – with the extensive product portfolio from SCHUNK. SCHUNK, the competence leader for clamping technology and gripping systems, can now open up the full potential of your processing machines and production processes. Reduce costs by combining accurate, flexible workpiece machining with dynamic production automation. SCHUNK Synergy – when everything fits together. With SCHUNK Synergy, you benefit from superior components from our innovative family-owned company and the result of a perfectly harmonized interplay of clamping technology and gripping systems. The more SCHUNK, the more efficient it is. Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf

Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Superior Clamping and Gripping I t’s time to use y our machine’s full potential! With superior components, find potentials in your machine where you would least expect to find them. Make full use of your machine’s potential – with the extensive product portfolio from SCHUNK. SCHUNK, the competence leader for clamping technology and gripping systems, can now open up the full potential of your processing machines and production processes. Reduce costs by combining accurate, flexible workpiece machining with dynamic production automation. Clamping technology and gripping systems – the perfectly adjusted interplay makes you SCHUNK Synergy – when everything fits together. a champion in terms of productivity. With SCHUNK Synergy, you benefit from superior components from We call it SCHUNK Synergy. our innovative family-owned company and the result of a perfectly harmonized interplay of clamping technology and gripping systems. Let’s have a look where the potentials The more SCHUNK, the more efficient it is. in your machines are hidden. Jens Lehmann Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf Potenziale_AltarKatalog_mitRegister_2015-08_EN.pdf

SCHUNK No. 1 Products for higher Productivity … ... in your Automated Handling System Discover new ... in your Automated Handling System potential now: www.gb.schunk.com/machine-potential Order the SCHUNK Synergy poster by telephone +49-7133-103-2256 up 20 tons load to handling Magnetic li ing technology ... in your Lathe ... for your Automated Machine Loading ... in your Lathe 60 seconds better jaw change 300% surface quality Lathe chucks and – innovative hydraulic expansion toolholders, for lathes and turning / milling centers 1,200 standard chuck jaws The world’s largest chuck jaw program for every chuck type

... in your Automated Handling System No.1 unique more 500 standard than combinations PGN-plus-P, Generation Permanent, the only gripper with multi-tooth guidance for line and room gantries from and permanent lubrication the modular system 100% faster gripper cycle increase 90% change Universal rotary module SRU-plus 20-S, SWS Quick-change system – fully the new benchmark in top performance automatic gripper change within seconds ... for your Automated Machine Loading ... for your Automated Machine Loading ... in your Machining Center 300 kg load capacity NSR Robot coupling for pallet handling – space-saving and extremely  exible 90% less set-up costs with , due to set-up 100% during processing timecontrol KSP plus Clamping force block with jaw monitoring 30% more productivity 20 mm height Automated machine loading with PGN-plus-P, NSE mini – the pneumatic Generation Permanent grippers with GSW Spindle quick-change pallet system in a thin design interface

... in your Automated Handling System ... in your Machining Center ... in your Automated Assembly 75,000 customer-specific mm shank solutions 0.3 diameter less set-up Hydraulic expansion technology for tool mini sets a benchmark or workpiece clamping in micro machining costs , due to set-up during processing time 100% encapsu- 3 µ run-out lated less than accuracy KSK Centric clamping vise -SVL Super-slim tool extension fully functional in harsh environments optimized interfering contours 5 -sided up workpiece machining to 85,000 rpm in one set-up – Magnetic -S predestined for in a thin design clamping technology high-speed cutting

... in your Automated Assembly combination options SCHUNK Modular assembly system 180% better gripping greater force – mass ratio 25% gripping force EGP – The powerful electronic gripper for small MPG-plus – The most powerful pneu- components with integrated electronics matic miniature gripper in the market 110 picks per minute PPU-E – The fastest pick & place unit ... in your Automated Assembly in the market, PPU-P with 90 picks/min ... in your Service Robotics Application Future handling 6 degrees of freedom Powerball lightweight arm LWA 4P The lightweight arm with the world’s most compact performance. Used on mobile platforms. less than 3 µ run-out accuracy 100% suitable for all SCHUNK toolholders -R with unique patented polygonal -SVL Tool extension – clamping technology optimized interfering contours and super-slim up 80 bar coolant-proof or more years of experience in to peripheral coolant than 35 Hydraulic expansion -SVL Super-slim tool extension Versatile clamping range with GZB-S technology. , the original, is versatile, Intermediate sleeves with 29 interfaces and 3 µ run-out accuracy 2,000 Nm torque 0 µ permanent run-out with Ø 32 mm accuracy for large volume cutting, boring, , perfect vibration damping, reaming, and threads resulting in up to 50% longer service life

SCHUNK customized Gripping Systems Components and Systems SCHUNK Gripping Systems From the standard Component to the customized Gripping System More than 30 years of gripping competence is the basis for the world’s largest standardized gripping technology product range with more than 4,000 components and for an average of 2,000 standard and customized gripping systems per year. Components Gripping Systems Standard Customized Standard Customized Components Components Gripping Systems Gripping Systems From standard components Solution composed of several further developed in accordance SCHUNK components, of which with customer requirements at least one is further de- to exclusive customized new veloped or newly developed developments. specifically for the customer. SCHUNK Grippers Examples: Examples: Rotary Modules Modular Assembly Automation Linear Modules Wafer Grippers made of laser-forming material with SCHUNK LGP gripper Connecting Rod Handling Robot Accessories Line and Room Gantries Pick & Place Units Compact Vises for sheet metal machining, pneumatically actuated Aluminum Foil Handling Gripping Hands Packaging Grippers High-speed grippers according Solution composed of several to legal, hygienic, and SCHUNK standard components Modular and Lightweight Arms production specifications for robots and gantries Mobile Gripping Systems 11 10

SCHUNK customized Gripping Systems Your added value From the standard Component to the customized Gripping System Solution Expertise Standard Standard Components Customized Standard Ready-for-Use, customized Components Modified Specifically Components Gripping Systems Gripping Systems for the Customer Customer added Value 1 Y our AdvantageJust Expert • Over 30 years of experience in gripping technology Contact Person for a Solution • Over 12,000 implemented gripping systems for a wide from one Source range of industries • Modular design with perfectly coordinated standard For smooth communications, a personal contact person components is available to you from the start of the project until • Compete accuracy of fit due to standardized interfaces completion. Your contact person is the interface between you • Shorter project lead times due to standardized systems and the individuals involved in the project and ensures that information is exchanged smoothly. • Reliable implementation processes and planning security without extra project costs From planning to continued support after the conclusion • Functional assemblies fitted on request or ready for use of the project, SCHUNK guarantees that your project will be • Time savings due to the perfect solution from a single handled cooperatively and efficiently. source 11 10

SCHUNK customized Gripping Systems Project Management All inclusive! SCHUNK customized Gripping Systems. Take Advantage of our Experience. More than 12,000 The analysis of complex processes and the comprehensive analysis of parts and products of our customers leads SCHUNK implemented solutions to develop effective and customized gripping systems. The visualization of automated processes requires maximum speak for themselves. precision – we use state-of-the art technology for 2D and 3D visualizations and 3D simulations. Our components Consistent and comprehensive project management is and configurations contain decisive performance potential an important part of the SCHUNK philosophy. for the cost effectiveness of your process chain. We exhaust Our approach is systematic and individually adapted to your this potential. project; each step is traceable and documented. Entirely for your benefit. Consulting Project planning Engineering Implementation Service 13 12

SCHUNK customized Gripping Systems Examples Loading gantry for Handling of Machining Center Aluminum Rims Task Task Loading and unloading of machining centers with To provide a loading gantry for a machining center. unfinished and finished aluminum parts. SCHUNK solution SCHUNK solution Loading of the machine with unfinished/finished parts is The aluminum blanks of the aluminum rims are finish machined achieved with a SCHUNK pneumatic rotary unit with double in several steps. The blanks are gripped from the conveyor belt grippers. This significantly reduces the cycle time. with a modified SCHUNK PFH 2-finger long-stroke gripper and inserted into the machining center. After the initial machining the finished part is removed and the next unfinished part is inserted immediately. The grippers also feature special SCHUNK products plastic inserts on the gripper fingers. SCHUNK products X-axis (horizontal) D240-ZSS Z-axis (vertical) D240-SSS Linear module Delta, Linear module Delta, toothed-belt axis spindle axis PFH SRU-plus PGN-plus 2-finger long-stroke gripper Rotary unit Universal gripper 13 12

Rotary Modules Rotary Modules SCHUNK Rotary and Swivel Units – Cutting Edge Technology for rotational Movements. The rotary module product line from SCHUNK offers Strong arguments a complete spectrum of compact rotary and swivel for rotary modules from SCHUNK: units for every handling task – for fast and easy integration. • Pneumatic or electric modules Hose-free media feed-through guarantees reliable • Short swiveling times starting at 0.16 seconds performance and minimizes interference contours. Monitoring capabilities by sensors and multiple • Fast and easy integration mounting options for all modules increase the flexibi- • Lockable intermediate position lity of every automated production process. A prere- quisite for this cutting edge technology, which is • Continuously adjustable end positions “Made in Germany”, is our never-ending innovative potential. 14

Rotary Modules Contents Page Product Overview 16 SCHUNK Rotary Modules, pneumatic 22 Vane Swivel Units 22 Swivel Units 62 Swivel Heads 196 Swivel Fingers 264 Rotary Indexing Tables 286 Lift and Turn Units 304 SCHUNK Rotary Modules, electric 318 Rotary Units 318 Drives M 400 Accessories 448 SCHUNK Contact 606 SCHUNK Service 606 Subsidaries / Distribution Partners 608 Plants 610 Catalog Order 611 Fax Order 612 15

Rotary Modules Product Overview Vane Swivel Units | Page 22 Vane Swivel Units | Page 24 Vane Swivel Units | Page 42 SFL Vane Swivel Unit RM-W • Axial force 10 N to 50 N Universal Vane Swivel Unit • Torque 0.1 Nm to 3.6 Nm • 4 sizes 50 to 310 • 3 sizes 25 to 64 • High torque up to 22 Nm • Compact module for light turning • Angle of rotation optionally 90° or 180° tasks up to 180° • Standardized mounting holes for integration in the modular system Swivel Units | Page 62 Swivel Units | Page 64 Swivel Units | Page 84 Swivel Units | Page 112 SRU-mini RM-F SRU-plus Miniature Swivel Unit Flat Swivel Unit Universal Swivel Unit • 4 sizes 8 to 14 • Freely adjustable angle of rotation • Axial force 255 N to 11,000 N • Optionally with patented speed • Optionally with center position • High torque up to 115 Nm damping for maximum cycle frequency • 6 unit sizes 6 to 21 • 8 unit sizes 20 to 63 • Optionally with media feed-through • Standardized mounting holes for • Selectable angle of rotation, • Angle of rotation optionally 90° or 180° integration in the modular system 90° or 180° • Locked center position possible Swivel Heads | Page 196 Swivel Heads | Page 198 Swivel Heads | Page 244 SRH-plus SKE Universal Swivel Head Miniature Swivel Head • Torque 3 Nm to 69.9 Nm • 90° swivel head • Integrated media feed-through and • Low weight and compact dimensions capability of transmitting digital signals • Standardized interfaces to • 7 unit sizes, 20 to 60, with 180° angle many grippers of the RH series of rotation • Modular design with many options 16

Rotary Modules Product Overview Swivel Fingers | Page 264 Swivel Fingers | Page 266 GFS Universal Swivel Fingers • Axial force 330 N to 3,300 N • Torque 0.64 Nm to 10 Nm • 4 unit sizes 16 to 40 • For turning of workpieces Rotary Indexing Tables | Page 286 Rotary Indexing Tables Page 288 RST-D Rotary Indexing Table • Pitch 4, 6, 8, 12 • 3 sizes 60, 87 and 134 • Optionally with rotary feed-through • Right, left or pendulum operation via controller possible Lift and Turn Unit | Page 304 Lift and Turn Unit | Page 306 DRL Compact Lift and Turn Unit • For highly dynamic and yet smooth Pick & Place operations • Up to 90 cycles per minute • Angle of rotation optionally 90° or 180° 17

Rotary Modules Product Overview Rotary Units | Page 318 Rotary Units | Page 322 Rotary Units | Page 344 Rotary Units | Page 360 PR Universal Rotary Unit PRH Miniature Rotary Unit ERD Torque Motor • Axial force 345 N to 895 N • Torque 1.5 Nm to 6.8 Nm • Torque 0.4 Nm to 1.2 Nm • High torque 3.6 Nm to 142 Nm • Endlessly turning • Integrated air and electrical • 3 unit sizes 70 to 110 • 6 unit sizes feed-through • Complete integration of the control, • Integrated electronics with • 3 unit sizes 4, 8, 12 regulation, and power electronics, SCHUNK Motion Protocol (SMP) • SIL-2 certified absolute including different interfaces stroke measuring system Rotary Units | Page 376 Rotary Units | Page 392 ERS Torque Motor ERM • High torque from 2.5 Nm to 10 Nm Heavy Load Rotary Module • High axial force 2,500 N to 10,000 N • Modular drive concept for • 3 unit sizes 135 to 210 adaptation of servo motors • 2 controller variants – SCHUNK MCS12 • Integrated media feed-through controller (48 V) or standard controller • Center bore for cable feed-through system (560 V, Bosch or Siemens) M Drives | Page 400 Drives | Page 402 Drives | Page 426 PDU Compact Drive PSM Drive • Nominal torque 0.19 Nm to 142 Nm • Nominal torque 0.19 Nm to 142 Nm • 3 unit sizes 70 to 110 • 3 unit sizes 70 to 110 • With integrated precision gears • Complete integration of the control, • Complete integration of the control, regulation, and power electronics, regulation, and power electronics, including different interfaces including different interfaces 18