Object Detection

Page 1:Object DetectionPhotoelectric Sensors with Outstanding PrecisionObject DetectionPhotoelectric Sensors with Outstanding Precision

Page 2:2Benefit from comprehensivesensor expertise from a sin-gle source. Achieve solutionssuited to your requirements.As the leading sensor specialist and system provider with more than90 years of company tradition, Balluff GmbH has been a recognizedpartner in factory automation for decades. The global player has astrong presence with 56 sales branches and representative officesas well as nine production sites on all continents. The corporateheadquarters in Neuhausen a.d.F. is located near Stuttgart.Balluff masters the entire technological variety with various operatingprinciples, including high-quality sensors and systems for positionmeasurement and identification, as well as sensors for detectingobjects and measuring fluids. The full-range assortment includesoptimal network and connection technology and a comprehensiveline of accessory products.We offer innovative, first-class products tested in our own accreditedlaboratory, and maintain certified quality management in accordancewith DIN EN 9001:2008. Our technology speaks for itself in inter-national applications since it also meets regional standards.Balluff stands for application-specific customer solutions, com-prehensive services, individual consultation and prompt service.Our staff of more than 2,600 employees is committed to providingoutstanding service worldwide.

Page 3:3n www.balluff.comObject Detection 1Photoelectric Sensors with Outstanding Precision 1Inhalt3Photoelectric Sensors 4MICROmote®Sensors 5Diffuse sensors 6Through-beam sensors 12Sensors for water detection 20High vacuum-capable sensors 26Light band fork sensors LED 28Light band sensors LED 30Precision hose sensors 32Sensor amplifiers 40Function diagrams 48Laser Light Band Sensor 63Compact Sensors 67Optical Window, Fork andAngle Sensors 70Alphanumeric Index 118Worldwide Sales 122Services120Balluff GmbH 128Photoelectric Sensorswith Outstanding PrecisionModular components for maximum possible flexibilityFlexible modular system thanks to manufacturer expertiseOur photoelectric sensors feature unmatched performance andprecision. No wonder, as we are proven photoelectric specialists.We have the entire technological bandwidth of development andproduction of photoelectric sensors. We have expertise in eachindividual sensor component, allowing you to benefit from ouradvanced knowledge of sensor applications. Take advantage of ourmodular design principle, which provides the ideal solution for yourrequirements. For example, with modular size systems for opticalwindow and through-beam fork sensors. Individually selected lightwavelengths. Or compact sensors with high-performance miniatureoptics.Optimized for the smallest installation spaceFrom the beginning, fitting a large amount of optical performanceinto the smallest possible space was our most important goal forsensor production.However, the photoelectric components available on the marketwere not big or powerful enough to meet our requirements.Therefore, we developed our own manufacturing technology, had itpatented and put the requirements in place for micro-optical com-ponents with unmatched technical characteristics: LED, photodiode,phototransistor and laser diode units.Their micro-optics feature long range and excellent resolution values.Integrated metal housings provide the needed durability. Highlyflexible electrical cables transmit the sensor signals to separateamplifiers with convenient indicators and operating elements that areinstalled where installation space is not critical.This results in a wide variety of minimally sized standard productswith a wide variety of unique selling points. Consequently we areable to implement even customer-specific solutions with greaterspeed, cost-effectiveness and reliability.For additional photoelectric sensors,refer to our complete catalog:Object Detection.Sophisticated sensor technologyfor all areas of automationInhalt

Page 4:44PhotoelectricSensorsMICROmote®sensors are miniaturized photoelectric sensors withseparate electronic processor unit. Their highly flexible, purelyelectric sensor cable makes them a genuine technical alternative toconventional fiber optics—with many added advantages for users.The photoelectric sensor heads have exceptionally small dimensions,excellent technical characteristic values and outstanding flexibility forcustomer-specific solutions. This makes them ideal for combiningoptimally with a wide variety of electronic functions, while maintainingconvenient operation and maximum visibility.MICROmote®sensors are particularly well suited to installation inmoving machine parts and robot grippers.MICROmote®sensorsBOH – Balluff Optical HeadmicroSPOT®is a manufacturing technology developed to implementexceptional optical precision in extremely small housings. Therefore,the strength of the microSPOT®photoelectric sensors is reliable de-tection of tiny objects in extremely tight spaces—without interferencefrom reflections from the surrounding area.Through our patented method of production, the optics of each sen-sor are matched to the respective application during production—without complicated simulations or non-recurring costs for tools. Inspite of its tiny dimensions, this helps in achieving excellent opticalprecision in LEDs, photodiodes and phototransistors. With technicalcharacteristic values, which are far superior to conventionalphotoelectric components.The minimum size opens a width spectrum of outstanding miniaturephotoelectric sensors with a wide variety of unique selling points.

Page 5:5n www.balluff.comn www.balluff.com 5MICROmote®SensorsContentsPhotoelectric Sensors 4MICROmote®Sensors 5Diffuse sensors 6Cylinder designs 6Block designs 9Through-beam sensors 12Cylinder designs 12Water detection 20Block designs 22High-vacuum sensors 26LED Light Band Fork Sensors 28LED Light Band Sensors 30Precision Hose Sensors 32Detection of liquids/bubbles 32Detection of water/bubbles and aqueous liquids 36Detection of microbubbles 39Sensor Amplifiers 40Premium 40Advanced 44Basic 45Wiring diagrams 46Function Diagrams 48

Page 6:6MICROmote®SensorsDiffuse sensors BOH for separate amplifiers BAECylinder designsType Diffuse sensor Diffuse sensor Diffuse sensorDimension Ø 2×8 mm Ø 2×8 mm M3×0.5×8 mmSensing distance 12 mm 12 mm 12 mmOrder code BOH0003 BOH0002 BOH0009Part number BOH DR-G02-001-01-S49F BOH DI-G02-001-01-S49F BOH DR-M03-001-01-S49FLight type Red light Infrared Red lightWavelength 660 Nm 880 Nm 660 NmLight spot diameterDegree of protection as per IEC 60529 IP 65 IP 65 IP 65Ambient temperature Ta –10... 55 °C –10... 55 °C –10... 55 °CHousing material Stainless steel Stainless steel Stainless steelFastener Adhesive or clamp fastening Adhesive or clamp fastening Screw fasteningConnection PUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinReference object: white,90% reflection, 100×100 mmRecommended amplifier:BAE00NEBAE-SA-OH-035-PP-DV02Function diagramson page 48M3x0.52.4SW5.588Ø28Ø28Ø28Ø2Connection configurationM8 connector, 3-pin1433 Receiver (green)4 GND/Shield (white, black)1 Emitter (red)Diffuse sensors

Page 7:7n www.balluff.comMICROmote®SensorsDiffuse sensors BOH for separate amplifiers BAECylinder designsDiffuse sensor Diffuse sensor Diffuse sensorM3×0.5×8 mm Ø 5×12 mm Ø 5×12 mm12 mm 60 mm 60 mmBOH0004 BOH0006 BOH0005BOH DI-M03-001-01-S49F BOH DK-G05-002-01-S49F BOH DR-G05-002-01-S49FInfrared Red light microSPOT Red light880 Nm 645 Nm 660 Nm5 mm (at 50 mm) 14 mm (at 50 mm)IP 65 IP 65 IP 65–10... 55 °C –10... 55 °C –10... 55 °CStainless steel Stainless steel Stainless steelScrew fastening Adhesive or clamp fastening Adhesive or clamp fasteningPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pin12Ø512Ø5M3x0.52.4SW5.5812Ø512Ø5PhotoelectricSensorsMICROmoteSensorsDiffuse SensorsThrough-beamSensorsHigh-vacuumSensorsLight BandFork SensorsLight BandSensorsPrecision HoseSensorsSensorAmplifiersFunctionDiagramsLaserLight BandSensorsCompactSensorsOptical Window,Fork and AngleSensors

Page 8:8MICROmote®SensorsDiffuse sensors BOH for separate amplifiers BAECylinder designsType Diffuse sensor Diffuse sensorDimension M6×0.5×12 mm M6×0.5×12 mmSensing distance 60 mm 60 mmRated switching distance SnOrder code BOH0008 BOH0007Part number BOH DK-M06-002-01-S49F BOH DR-M06-002-01-S49FLight type Red light microSPOT Red lightWavelength 645 Nm 660 NmLight spot diameter 5 mm (at 50 mm) 14 mm (at 50 mm)Degree of protection as per IEC 60529 IP 65 IP 65Ambient temperature Ta –10... 55 °C –10... 55 °CHousing material Nickel-plated brass Nickel-plated brassFastener Screw fastening Screw fasteningConnection PUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinReference object: white,90% reflection, 100×100 mmRecommended amplifier:BAE00NEBAE-SA-OH-035-PP-DV02Function diagramsbeginning on page 49 SW8M6×0.52.512SW8M6×0.52.512Connection configurationM8 connector, 3-pin1433 Receiver (green)4 GND/Shield (white, black)1 Emitter (red)

Page 9:9n www.balluff.comMICROmote®SensorsDiffuse sensors BOH for separate amplifiers BAEBlock designsDiffuse sensor Diffuse sensor Diffuse sensor Fixed-focus diffuse sensor6×6×12 mm 6×6×12 mm 3×8×5 mm 16×4×8.5 mm60 mm 60 mm 70 mm7.5 mmBOH000M BOH000L BOH002K BOH002LBOH DK-Q06-001-01-S49F BOH DR-Q06-001-01-S49F BOH DK-R002-006-01-S49F BOH FK-Z001-001-01-S49FRed light microSPOT Red light Red light microSPOT Red light microSPOT645 Nm 660 Nm 645 Nm 645 Nm4 mm (at 50 mm) 11 mm (at 50 mm) 5 mm (at 50 mm)IP 65 IP 65 IP 65 IP 65–10... 55 °C –10... 55 °C –10... 55 °C –10... 55 °CNickel-plated brass Nickel-plated brass Nickel-plated brass Nickel-plated brassScrew fastening Screw fastening Screw fastening Screw fasteningPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pin846.51.51.3Ø2.135175.811.26Ø52215M28126212M21.566Ø4.6175.811.26Ø52215M28126212M21.566Ø4.68.521426°5.5416Ø3.1Focus: 7.5 mmPhotoelectricSensorsMICROmoteSensorsDiffuse SensorsThrough-beamSensorsHigh-vacuumSensorsLight BandFork SensorsLight BandSensorsPrecision HoseSensorsSensorAmplifiersFunctionDiagramsLaserLight BandSensorsCompactSensorsOptical Window,Fork and AngleSensors

Page 10:10MICROmote®SensorsDiffuse sensors BOH for separate amplifiers BAEBlock designs13.5813Ø3.232.5R2.513.5813Ø3.232.5R2.51)13.5813Ø3.232.5R2.513.5813Ø3.232.5R2.51)Type Diffuse sensor Diffuse sensorDimension 13.5×13×3 mm 13.5×13×3 mmSensing distance 60 mm 60 mmOrder code BOH0027 BOH0028Part number BOH DK-R018-001-01-S49F BOH DK-R018-002-01-S49FLight type Red light microSPOT Red light microSPOTWavelength 645 Nm 645 NmLight spot diameter 5 mm (at 50 mm) 5 mm (at 50 mm)Degree of protection as per IEC 60529 IP 67 IP 67Ambient temperature Ta –10... 55 °C –10... 55 °CHousing material Naturally anodized aluminum Naturally anodized aluminumFastening Screw fastening Screw fasteningConnection PUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinReference object: white,90% reflection, 100×100 mmRecommended amplifier:BAE00NEBAE-SA-OH-035-PP-DV02Function diagramsbeginning on page 48Connection configurationM8 connector, 3-pin1433 Receiver (green)4 GND/Shield (white, black)1 Emitter (red)1) Emitter/ReceiverEmitter/Receiver

Page 11:11n www.balluff.comMICROmote®SensorsDiffuse sensors BOH for separate amplifiers BAEBlock designs154.87.6Ø6Ø3.23.718R3154.87.6Ø6Ø3.23.718R31)Diffuse sensor Diffuse sensor18×15×4.8 mm 18×15×4.8 mm100 mm 100 mmBOH0029 BOH002ABOH DK-R027-003-01-S49F BOH DK-R027-004-01-S49FRed light microSPOT Red light microSPOT645 Nm 645 Nm8 mm (at 100 mm) 8 mm (at 100 mm)IP 67 IP 67–10... 55 °C –10... 55 °CNaturally anodized aluminum Naturally anodized aluminumScrew fastening Screw fasteningPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pin1) Emitter/ReceiverEmitter/ReceiverPhotoelectricSensorsMICROmoteSensorsDiffuse SensorsThrough-beamSensorsHigh-vacuumSensorsLight BandFork SensorsLight BandSensorsPrecision HoseSensorsSensorAmplifiersFunctionDiagramsLaserLight BandSensorsCompactSensorsOptical Window,Fork and AngleSensors

Page 12:12MICROmote®SensorsThrough-beam sensors BOH for separate amplifiers BAECylinder designsType Through-beam sensor Through-beam sensorDimension Ø 2×8 mm Ø 2×8 mmRange 300 mm 500 mmOrder code BOH000A BOH000CPart number BOH TR-G02-001-01-S49F BOH TK-G02-001-01-S49FLight type Red light Red light microSPOTWavelength 660 Nm 645 NmLight spot diameter 10 mm (at 100 mm)Resolution(smallest detectable part)0.2 mm 0.2 mmDegree of protection as per IEC 60529 IP 65 IP 65Ambient temperature Ta –10... 55 °C –10... 55 °CHousing material Stainless steel Stainless steelFastening Adhesive or clamp fastening Adhesive or clamp fasteningConnection PUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinReference object: white,90% reflection, 100×100 mmIncluded in the scope of delivery:Emitter and receiverRecommended amplifier:BAE00NEBAE-SA-OH-035-PP-DV02Function diagramson page 538Ø28EmitterReceiver8Ø28EmitterReceiverConnection configurationM8 connector, 3-pin1433 Receiver (green)4 GND/Shield (white, black)1 Emitter (red)Through-beam sensors

Page 13:13n www.balluff.comMICROmote®SensorsThrough-beam sensors BOH for separate amplifiers BAECylinder designsThrough-beam sensor Through-beam sensor Through-beam sensorEmitter Ø 2x10 mmReceiver Ø 2x8 mmM3×0.5×8 mm M3×0.5×8 mm200 mm 300 mm 500 mmBOH001K BOH000T BOH000UBOH TZ-G02-001-01-S49F-SA2 BOH TR-M03-001-01-S49F BOH TK-M03-001-01-S49FRed light Red light Red light microSPOT660 Nm 660 Nm 645 Nm0.4 mm (at 10 mm) 10 mm (at 100 mm)0.1 mm 0.2 mm 0.2 mmIP 65 IP 65 IP 65–10... 55 °C –10... 55 °C –10... 55 °CStainless steel Stainless steel Stainless steelAdhesive or clamp fastening Screw fastening Screw fasteningPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pin10Ø28EmitterReceiverM3x0.52.5SW5.58M3x0.52.58EmitterReceiverM3x0.52.5SW5.58M3x0.52.58EmitterReceiverPhotoelectricSensorsMICROmoteSensorsDiffuse SensorsThrough-beamSensorsHigh-vacuumSensorsLight BandFork SensorsLight BandSensorsPrecision HoseSensorsSensorAmplifiersFunctionDiagramsLaserLight BandSensorsCompactSensorsOptical Window,Fork and AngleSensors

Page 14:14MICROmote®SensorsThrough-beam sensors BOH for separate amplifiers BAECylinder designsModel Through-beam sensor Through-beam sensorDimension M3×0.5×7 mm Ø 3×5 mmRange 500 mm 500 mmOrder code BOH000E BOH000ZPart number BOH TK-M03-005-01-S49F BOH TK-G03-004-01-S49FLight type Red light microSPOT Red light microSPOTWavelength 645 Nm 645 NmLight spot diameter 10 mm (at 100 mm) 10 mm (at 100 mm)Resolution(smallest detectable part)0.2 mm 0.2 mmDegree of protection as per IEC 60529 IP 65 IP 65Ambient temperature Ta –10... 55 °C –10... 55 °CHousing material Stainless steel Stainless steelFastening Screw fastening Adhesive or clamp fasteningConnection PUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinReference object: white,90% reflection, 100×100 mmIncluded in the scope of delivery:Emitter and receiverRecommended amplifier:BAE00NEBAE-SA-OH-035-PP-DV02Function diagramsbeginning on page 54Connection configurationM8 connector, 3-pin1433 Receiver (green)4 GND/Shield (white, black)1 Emitter (red)M3×0:5SW5.54.574.57EmitterReceiverEmitterReceiverØ355

Page 15:15n www.balluff.comMICROmote®SensorsThrough-beam sensors BOH for separate amplifiers BAECylinder designsThrough-beam sensor Through-beam sensor Through-beam sensorM3×0.5×10 mmM3×0.5×8 mmØ 4×10 mm Ø 4×10 mm200 mm 1000 mm 2000 mmBOH001L BOH000W BOH0014BOH TZ-M03-001-01-S49F-SA2 BOH TR-G04-003-01-S49F BOH TK-G04-003-01-S49FRed light Red light Red light microSPOT660 Nm 660 Nm 645 Nm0.4 mm (at 10 mm) 8 mm (at 100 mm)0.1 mm 0.3 mm 0.4 mmIP 65 IP 65 IP 65–10... 55 °C –10... 55 °C –10°C... 55°CStainless steel Stainless steel Stainless steelScrew fastening Adhesive or clamp fastening Adhesive or clamp fasteningPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinM3x0.52.5SW5.58M3x0.52.510EmitterReceiver10Ø410EmitterReceiver10Ø410EmitterReceiverPhotoelectricSensorsMICROmoteSensorsDiffuse SensorsThrough-beamSensorsHigh-vacuumSensorsLight BandFork SensorsLight BandSensorsPrecision HoseSensorsSensorAmplifiersFunctionDiagramsLaserLight BandSensorsCompactSensorsOptical Window,Fork and AngleSensors

Page 16:16MICROmote®SensorsThrough-beam sensors BOH for separate amplifiers BAECylinder designsModel Through-beam sensor Through-beam sensorDimension Ø 5×12 mm M5×0.5×10 mmRange 4000 mm 1000 mmOrder code BOH0010 BOH000YPart number BOH TR-G05-005-02-S49F BOH TR-M05-003-01-S49FLight type Red light Red lightWavelength 660 Nm 660 NmLight spot diameterResolution(smallest detectable part)0.4 mm 0.3 mmDegree of protection as per IEC 60529 IP 65 IP 65Ambient temperature Ta –10... 55 °C –10... 55 °CHousing material Stainless steel Nickel-plated brassFastening Adhesive or clamp fastening Screw fasteningConnection PUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinReference object: white,90% reflection, 100×100 mmIncluded in the scope of delivery:Emitter and receiverRecommended amplifier:BAE00NEBAE-SA-OH-035-PP-DV02Function diagramsbeginning on page 57Connection configurationM8 connector, 3-pin1433 Receiver (green)4 GND/Shield (white, black)1 Emitter (red)12Ø5131213EmitterReceiverSW8210210M5×0.5M5×0.5EmitterReceiver

Page 17:17n www.balluff.comMICROmote®SensorsThrough-beam sensors BOH for separate amplifiers BAECylinder designsThrough-beam sensor Through-beam sensorM5×0.5×10 mm M5×0.5×8 mm2000 mm 2000 mmBOH0013 BOH000FBOH TK-M05-003-01-S49F BOH TK-M05-006-01-S49FRed light microSPOT Red light microSPOT645 Nm 645 Nm8 mm (at 100 mm) 8 mm (at 100 mm)0.4 mm 0.4 mmIP 65 IP 65–10... 55 °C –10... 55 °CNickel-plated brass Stainless steelScrew fastening Screw fasteningPUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinSW8210210M5×0.5M5×0.5EmitterReceiver5.58M5×0.58SWEmitterReceiverPhotoelectricSensorsMICROmoteSensorsDiffuse SensorsThrough-beamSensorsHigh-vacuumSensorsLight BandFork SensorsLight BandSensorsPrecision HoseSensorsSensorAmplifiersFunctionDiagramsLaserLight BandSensorsCompactSensorsOptical Window,Fork and AngleSensors

Page 18:18MICROmote®SensorsThrough-beam sensors BOH for separate amplifiers BAECylinder designsModel Through-beam sensor Through-beam sensorDimension M6×0.5×16 mm M6×0.5×12 mmRange 4000 mm 4000 mmOrder code BOH000H BOH000KPart number BOH TL-M06-007-02-S49F BOH TR-M06-002-02-S49FLight type Laser red light, class 1 Red lightWavelength 650 Nm 660 NmLight spot diameterResolution(smallest detectable part)< 0.05 mm 0.4 mmDegree of protection as per IEC 60529 IP 65 IP 65Ambient temperature Ta –10... 55 °C –10... 55 °CHousing material Stainless steel Nickel-plated brassFastening Screw fastening Screw fasteningConnection PUR cable withM8 connector, 3-pinPUR cable withM8 connector, 3-pinReference object: white,90% reflection, 100×100 mmIncluded in the scope of delivery:Emitter and receiverRecommended amplifier:BAE00NEBAE-SA-OH-035-PP-DV02Function diagramsbeginning on page 58Connection configurationM8 connector, 3-pin1433 Receiver (green)4 GND/Shield (white, black)1 Emitter (red)162M6×0.512SW8EmitterReceiver122M6x0.5SW8122122M6x0.5SW8122EmitterReceiver

Page 19:19n www.balluff.comMICROmote®SensorsThrough-beam sensors BOH for separate amplifiers BAECylinder designsThrough-beam sensorM8×0.75×18 mm4000 mmBOH0012BOH TK-M08-004-02-S49FRed light microSPOT645 Nm18 mm (at 1000 mm)0.2 mmIP 65–10... 55 °CNickel-plated brassScrew fasteningPUR cable withM8 connector, 3-pin18SW10M8 x 0.752EmitterReceiverPhotoelectricSensorsMICROmoteSensorsDiffuse SensorsThrough-beamSensorsHigh-vacuumSensorsLight BandFork SensorsLight BandSensorsPrecision HoseSensorsSensorAmplifiersFunctionDiagramsLaserLight BandSensorsCompactSensorsOptical Window,Fork and AngleSensors

Page 20:20MICROmote®SensorsThrough-beam sensors BOH for water detectionfor separate amplifiers BAETypeDimensionRangeOrder codePart numberLight typeWavelengthDegree of protection as per IEC 60529Ambient temperature TaHousing materialFasteningConnectionIncluded in the scope of delivery:Emitter and receiverRecommended amplifier:BAE00NEBAE-SA-OH-035-PP-DV02Function diagramson pages 53, 60Detection of waterMICROmote®photoelectric sensors for water detection use a spe-cific wavelength at which water absorbs more light. This significantlysimplifies the detection of liquids with high water content using opti-cal sensors. The container does not have any effect.The combination of an extra-compact design and powerful micro-optics allows for reliable use in hoses and capillary tubes whereother physical effects are stretched to their natural limits.Thickness of water layers (mm)Signal(%)Connection configurationM8 connector, 3-pin1433 Receiver (green)4 GND/Shield (white, black)1 Emitter (red)Water detection