Balluff mini.s

Page 1:Balluff mini.sCompact sensors for factory automation2.5 M8

Page 2:2Table of contents 2Compact sensors for factory automation 3Inductive Mini Sensors 4Accessories for Inductive mini.s 6Photoelectric Mini Sensors 8Fiber Optics 10Capacitive Sensors 12Magnetic Cylinder Sensors 14Ultrasonic Sensors 16Magnetically Coded Position and Angle Measurement System 18Industrial RFID for Transfer Systems 20Space-saving Fieldbus Splitters and Sensor Hubs 22Compact Inductive Couplers 24Services26

Page 3:Mini design. Maxi performance!The increasing miniaturization of assemblies demands the smallestand lightest possible yet still high-performance components. Balluffmini sensors meet these requirements. With small dimensions andtop performance, they offer a great degree of freedom in design andmake possible considerably more applications. With mini sensors,users have greater flexibility.Miniature sensors are available from Balluff in all operating principles:as inductive, photoelectric, magnetic, capacitive and as ultrasonicsensors. Available for each sensor technology are compact inductivecouplers, space-saving fieldbus modules and RFID in mini versions.Balluff mini.sCompact sensors for factory automationCompactSensors forFactory AutomationThe extensive Balluff product line includes mini sensors andcompact connection technology which are ideally suited for factoryautomation – especially for robotics, handling and production lines.Because particularly in robotics, on production lines or in handlingapplications, low weight is a key requirement for being able toachieve fast cycle times. Another advantage is the reduced spacerequirement, which increases flexibility in a tightly packed machinecompartment. The fact that Balluff mini.s guarantee high precisionensures the reliability required here.3www.balluff.comwww.balluff.com

Page 4:Powerful and compactInductive mini sensors guarantee position sensing in rough environ-ments. And do so in confined spaces. Because their electronicsare fully integrated and external amplifiers are not necessary. Theirlow weight makes possible applications with extremely fast accelera-tions, allowing pick-and-place to be performed with ease.Inductive mini.s are characterized by an optimum price/performanceratio. They are easy to install and can be fully integrated even innarrow assemblies such as linear slides, valves and actuators. Asa result, position sensing is now possible where there was neverbefore space for a sensor. And assemblies can be further reducedin size.SuperShorties and slim designsInductive mini sensors are available with especially small diameter:with 3 mm, 4 mm and 5 mm. And as compact SuperShorties with ahousing length of just 6 mm. They are the shortest inductive sensorson the market.■■ The most compact on the market: can be fully integrated■■ Unmatched in thinness and, as SuperShorty, unrivaled in shortness■■ Low weight (0.7 g) for extreme accelerationsInductiveMini Sensors4

Page 5:Inductive Mini SensorsFor position sensing in rough environmentsDimensions Ø 6.5×6 mm M8×10 mm M12×12 mm 8×20×8 mmMounting flush flush flush flushRated switching distance sn 1.5 mm 1.5 mm 4 mm 2 mmPNP, NO Ordering code BES0254 BES0273 BES0464 BES041NPart number BESG06E60-PSC15B-EP00,3-GS49 BESM08EA-PSC15B-EP00,3-GS49 BESM12EA-PSC40B-EP00,3-GS04 BESQ08MEC-PSC20B-EP00,3-GS49Supply voltage UB 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DCSwitching frequency f 3 kHz 3 kHz 1 kHz 3 kHzHousing/sensing surface material Stainless steel/PBT Stainless steel/PBT Stainless steel/LCP Stainless steel/PBTEnclosure rating per IEC 60529 IP 67 IP 67 IP 67 IP 67Connection 0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M12 connector,3-pin0.3 m PUR cablewith M8 connector,3-pinDimensions Ø 3×27 mm Ø 4×27 mm M5×27 mm 5×25×5 mmMounting flush flush flush flushRated switching distance sn 1 mm 1.5 mm 1.5 mm 1.5 mmPNP, NO Ordering code BES00M5 BES00JJ BES00HC BES03UWPart number BES 516-3044-G-E4-C-S49-00,3 BES516-3007-G-E4-C-S49-00,3 BES516-3005-G-E4-C-S49-00,3 BESQ05AC-PSC15B-EP00,3-GS49Supply voltage UB 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DCSwitching frequency f 2 kHz 3 kHz 3 kHz 2 kHzHousing/sensing surface material Stainless steel/POM Stainless steel/PBT Stainless steel/PBT Stainless steel/PBTEnclosure rating per IEC 60529 IP 67 IP 67 IP 67 IP 67Connection 0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pinSuperShortiesSmall designs5www.balluff.comwww.balluff.com

Page 6:Accessories for Inductive mini.sFor mechanical protection and simple mounting66

Page 7:7Use For Ø 4 mmsensors formechanical protectionFor M5sensors formechanical protectionOrdering code BAM01C0 BAM01AZPart number BAM FS-XE-002-D4-4 BAM FS-XE-001-M5-4Spring force F (N) 3 3Impact force Fmax. (N) 400 400Min. switching operations (with Fmax.) 500000 500000Housing material Stainless steel Stainless steelUse For Ø 3 mmsensors and fiber opticswith M5×0.8fastening threadFor Ø 4 mmsensors and fiber opticswith M6×1fastening threadFor Ø 6.5 mmsensorswith M8×1fastening threadOrdering code BAM000T BAM000U BAM000WPart number BAM MC-XA-002-D03,0-2 BAM MC-XA-002-D04,0-2 BAM MC-XA-002-D06,5-2WAF 5 6 8Material Nickel-plated brass Nickel-plated brass Nickel-plated brassFixing nutsTube switchwww.balluff.comMini-sensors require accessories that not only exactly match theircompact design, but which are also precisely tailored to their usageconditions.Inductive mini-sensors can be simply positioned everywhere withfixing nuts in an extremely small space. In just a few works steps, themini.s can be securely mounted to housings and base plates. Fixingnuts ensure easy and cost-effective mounting.The tube switch, together with the inductive mini sensors, formsthe smallest positive stop for factory automation. Even underrough conditions, it ensures high reproducibility and a particularlyhigh stopping resistance.Accessories forInductive mini.s7www.balluff.com

Page 8:You can count on the photoelectric mini.s: if small parts need tobe precisely detected in applications with limited space and if longranges are important. They work absolutely reliably from less thanone millimeter to distances of up to three meters.With their range of product variants, they are a reliable solution to allapplications and offer a great degree of freedom in design.Advanced laser technology, homogeneous red light or innovativepinpoint technology stand for high process accuracy. Diffusesensors with background suppression reliably eliminate interferinginfluences. And the photoelectric mini.s are simple to operate.■■ Long ranges of up to 3 m■■ Large range of product variants■■ Easy to operate, precise functionPhotoelectricMini Sensors8

Page 9:Model BOS 08M BOS Q08M BOS Q08M BOS 2KDimensions M8×57.5 mm 8×8×59 mm 8×8×59 mm 7.6×12.5×25.1 mmRange 5...60 mm 1...30 mmDiffuse sensor withbackground suppressionOrdering code BOS0160 BOS0106Part number BOS Q08M-PS-KF20-S49 BOS 2K-PS-RH11-00,2-S49Range 1...55 mm 1...55 mm 1...55 mmEnergeticdiffuse sensorOrdering code BOS0006 BOS0041 BOS00ZWPart number BOS 08M-PS-RD11-S49 BOS Q08M-PS-RD11-S49 BOS 2KPSRD1000,2S49Range 25...550 mm 25...550 mm 45...800 mmRetroreflectivesensorOrdering code BOS00RC BOS00U6 BOS00ZRPart number BOS 08M-PS-PR11-S49 BOS Q08M-PS-PR11-S49 BOS 2K-PS-PR10-00,2-S49Range 0...1100 mm 0...2200 mm 0...3000 mm 0...1200 mmThrough-beamreceiverOrdering code BOS00W9 BOS00YF BOS0199 BOS0100Part number BOS 08M-PS-RE11-S49 BOS Q08M-PS-KE20-S49 BOS Q08M-PS-LE20-S49 BOS 2K-PS-RE10-00,2-S49Through-beamemitterOrdering code BOS0151 BOS00YK BOS018K BOS0109Part number BOS 08M-X-RS11-S49 BOS Q08M-X-KS20-S49 BOS Q08M-X-LS20-S49 BOS 2K-X-RS10-00,2-S49Supply voltage UB 10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DCEmitter, light type LED, red light (640 nm) LED, red light (640 nm) Laser, red light (650 nm) LED, red light (640 nm)Switching frequency f 400 Hz 400 Hz 400 Hz 800 HzEnclosure rating per IEC 60529 IP 67 IP 67 IP 67 IP 67Housing/optical surface material Nickel-plated brass/PMMA Nickel-plated brass/PMMA Nickel-plated brass/PMMA ABS/PMMAConnection M8 connector,3-pinM8 connector,3-pinM8 connector,3-pin0.2 m PUR cablewith M8 connector,3-pinPhotoelectric Mini SensorsPrecisely detect small parts from a distance9www.balluff.comwww.balluff.com

Page 10:Fiber OpticsIn the tightest installation conditionsPlease order BFB 75Kfiber optic base unit separately(Ordering code: BFB0004).Optical headVersionLight exitOrdering codePart numberFeaturesSheathing ØCore ØFiber lengthTemperature rangeMax. range with BFB 75KIf very small parts need to be reliably detected and if tight installationconditions leave no space for even a mini sensor, fiber optics are thechoice.They bring high light intensity and create space, since they are to bevery precisely positioned. Optical head and sensor electronics areconnected to one another via elastic fibers. As a result, sensor infor-mation is transmitted in the highest quality and the smallest parts arereliably detected.By means of a variety of end pieces – with straight or angled lightexit, flexible optical head or coaxial fiber arrangement – and variousfiber diameters, plastic fiber optics offer users maximum flexibility.Particularly as plastic fiber optics can also be tailored to the desiredlength.Fiber Optics■■ The tightest installation conditions■■ Variety of end pieces■■ Maximum flexibility10

Page 11:Ø 2.5 mm M4×25 mm M4×14.4 mm 13×20 mm 19×38 mmDiffuse sensor, coaxial Diffuse sensor, coaxial Diffuse sensor Diffuse sensor Through-beam sensorstraight straight 90° 90° 90°BFO00AT BFO0006 BFO00AW BFO00AR BFO0068BFO D13-XB-AB-EAK-10-01 BFO D22-XB-UB-EAK-15-02 BFO D22-LAH-BK-EAK-10-02 BFO D13-XV-AK-EAK-50-02 BFO D25-LA-ED-EAK-250-02Very compact Detect extremelysmall objectsHighly flexible and robust Compact with FixFocus Light grid2.5 mm 2×2.2 mm 2.2 mm 2.2 mm 2.8 mm1×0.5 mm/9×0.25 mm 1×1 mm/16×0.25 mm 1 mm 1 mm 32×0.25 mm1 m 2 mm 2 m 2 m 2 m–55... 70 °C –40... 60 °C –40... 70 °C –40... 70 °C –55... 70 °C60 mm 130 mm* 250 mm 6 mm 550 mm* To detect the smallestobjects, focusing sleevesmust be used. Rangeswith BFO 04-FL-1: 19 mm,with BFO 04-FL-2: 7 mm11www.balluff.comwww.balluff.com

Page 12:DimensionsMountingRated switching distance snPNP, NO Ordering codePart numberSupply voltage UBSwitching frequency fEnclosure rating per IEC 60529Housing/sensing surface materialConnectionMini sensorswith separatesensor amplifierMini sensors withintegrated electronicsSize M8×1 Ø 30×4 mmMounting flush flushRated switching distance sn 0.1…1.5 mm 2…15 mmPNP, NO Ordering code BCS002A BCS003APart number BCS M08T4E2-PSM15C-S49G BCS D30T401-PSC15C-EP02Supply voltage UB 11…30 V DC 10…35 V DCSwitching frequency f 100 Hz 100 HzEnclosure rating per IEC 60529 IP 65 IP 67Housing/sensing surface material Stainless steel/PTFE Stainless steel/PTFEConnection M8 connector,3-pin2 m cable PUR,3×0.14 mm²■■ Large switching distance■■ Difficult conditions■■ Suitable for all materialsCapacitiveSensorsCapacitive SensorsDetect all materials – independent of dust, reflections,color and properties of an objectIn difficult environments, if dust, reflections or object properties andcolor could influence a measurement, capacitive sensors arethe right choice. Precisely monitor stack heights, detect solids andliquids. Through glass or plastic container walls up to 4 mm thickor in direct contact. Because their Teflon®sensing surface makesthem particularly resistant. Robust stainless steel housings are de-signed for use under even demanding conditions.The flat disc design offers a large switching distance and, at thesame time, requires particularly little space.In addition, fine adjustment of the capacitive mini sensors is easilyperformed by means of a separate sensor amplifier.12

Page 13:Ø 4×29 mm M5×29 mm Ø 6.5×18 mm Ø 18×2.5 mm 45×30×15 mmflush flush flush flush0.1…1 mm 0.1…1 mm 0.1…1.5 mm 0.1…3 mmBCS0010 BCS0011 BCS0012 BCS001A BAE009EBCS G04T4D-XXS10C-EP02-GZ01-002 BCS M05T4C-XXS10C-EP02-GZ01-002 BCS G06T4B-XXS15C-EP02-GZ01-002 BCS D18T403-XXS30C-EP02-GZ01-002 BAE SA-CS-001-PSOperation with switching amplifier Operation with switching amplifier Operation with switching amplifier Operation with switching amplifier 12…35 V DC100 Hz 100 Hz 100 Hz 100 Hz 100 HzIP 67 IP 67 IP 67 IP 66 IP 67Stainless steel/PTFE Stainless steel/PTFE Stainless steel/PTFE Stainless steel/PTFE PC2 m cable PUR,3×0.14 mm²2 m cable PUR,3×0.14 mm²2 m cable PUR,3×0.14 mm²2 m cable PVC,3×0.09 mm²2 m PUR cable,3×0.14 mm²13www.balluff.comwww.balluff.com

Page 14:Magnetic Cylinder SensorsFor reliable, wear-free position detectionon all pneumatic cylindersModelDimensionsPropertiesPNP, NO Ordering codePart numberSupply voltage UBSwitching frequency fEnclosure rating per IEC 60529Housing materialConnectionMounting bracketsC-slot(Size 10 slot)C-slot(Round slot)T-slotMagneticCylinderSensorsBalluff offers ideal solutions for reliable and wear-free positiondetection for short-stroke cylinders and mini-grippers. Balluff minicylinder switches are especially short and are among the shorteston the market. The sensors have a highly accurate switch point formaximum precision, even over short switching distances.Magnetic cylinder sensors increase the functional reliability andimprove the availability of the machines. And universal use isguaranteed with only a few different types. Special designs forC- and T-slots – can also be installed from above – are available.■■ For reliable, wear-free position detection on all pneumatic cylinders■■ Universal use guaranteed with only a few different types■■ Increase functional reliability and improve machine availability14

Page 15:BMF 103 BMF 303 BMF 204 BMF 214 BMF 235 BMF24316×2.8×4.9 mm 4.5×2.9×21.6 mm 4.5×3.7×16.8 mm 4.5×3.9×16.8 mm 5.5×5×23.5 mm 3×3.75×24 mmUnrivaledin shortnessFor all commoncylindersFor the Festo C-slot For the SMC C-slot For the T-slot For all C-slotsBMF001L BMF0043 BMF0002 BMF00A2 BMF00C4 BMF00ELBMF 103K-PS-C-2A-SA2-S49-00,3 BMF 303K-PS-C-2A-SA2-S49-00,3 BMF 204K-PS-C-2A-SA2-S49-00,3 BMF 214K-PS-C-2A-SA2-S49-00,3 BMF235K-PS-C-2A-SA2-S49-00,3 BMF243K-PS-C-2A-SA2-S49-00,310...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC7 kHz 7 kHz 7 kHz 7 kHz 3 kHz 7 kHzIP 67 IP 67 IP 67 IP 67 IP 67 IP 67LCP LCP PA 12 PA 12 PA 12 PA 120.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pin0.3 m PUR cablewith M8 connector,3-pinBAM01K7BMF 103-HW-102BAM00L1BMF 303-HW-31Slide-in Can be installedfrom aboveBAM01K6BMF 103-HW-100BAM01F0BMF 303-HW-97Slide-in Can be installedfrom aboveBAM00KABMF 103-HW-43BAM00L2BMF 303-HW-33Can be installedfrom above15www.balluff.comwww.balluff.com

Page 16:Ultrasonic SensorsUniversal use for distance measurement andposition detectionThe small ultrasonic sensors in rectangular housing operate with highresolution, leaving nothing to be desired in terms of accuracy.For challenging measurement tasks, BUS R06K1..02/007 andBUS R06K1..02/015 can be upgraded with an attachment wave-guide. This allows measurements to be performed in bore holes andopenings with diameters > 5 mm. The BUS R06K1..02/015, with itsvery short response delay and high switching frequency of 125 Hz,is particularly well suited for reliably detecting fast procedures.For the simultaneous operation of up to ten sensors in a constrictedspace, the series is equipped with a synchronization input. The widerange of variants with switching output or with current or voltageanalog output in five operating scanning ranges make the sensorfamily suitable for nearly limitless applications.16

Page 17:■■ High resolution■■ Measuring range from 20 mm to 1 m■■ Five operating scanning rangesUltrasonicSensors17www.balluff.comwww.balluff.comOperating scanning range 20…150 mm 55…240 mm 120…700 mmSize 21.6×32×12 mm 23×32×12 mm 20×32×18 mmBUS R06K switching outputResolution 0.056 mm 0.037 mm 0.037 mmPNP, NO/NC Ordering code BUS004C BUS004L BUS0059Part number BUS R06K1-PPX-02/015-S75G BUS R06K1-PPX-05/024-S75G BUS R06K1-PPX-12/070-S75GBUS R06K analog outputResolution (dependent on set window) 0.056 mm 0.037...0.072 mm 0.037...0.215 mm4...20 mA Ordering code BUS004J BUS004F BUS005CPart number BUS R06K1-XB-02/015-S75G BUS R06K1-XB-05/024-S75G BUS R06K1-XB-12/070-S75GSupply voltage UB 20...30 V DC 20...30 V DC 20...30 V DCOutput current max. 200 mA 200 mA 200 mAEnclosure rating per IEC 60529 IP 67 IP 67 IP 67Housing/sensing surface material ABS/polyurethane foam ABS/polyurethane foam ABS/polyurethane foamConnection M8 connector,4-pinM8 connector,4-pinM8 connector,4-pinNPN variants can be found in the ultrasonic sensor catalog

Page 18:■■ High system accuracy and resolution■■ Mountable lengthwise or crosswise to the tape■■ Tiny design in a robust metal housingMagneticallyCoded PositionMeasurement System18

Page 19:Magnetically Coded Position andAngle Measurement SystemAbsolute measuring system for short strokesInaccuracy and tolerance shifts have a negative effect on productionquality. Directly measuring systems provide assistance here. Theydetect the current position directly on the carriage or the load sup-port. The new BML-S1H magnetically encoded position and anglemeasurement system measures highly dynamic applications exactlySensor headMagnetic tapeand absolutely. It operates contact- and wear-free. Even exter-nal factors such as dirt and temperature do not affect it. With theunbeatably small sensor head, it is ideal for linear guides, pick-and-place applications, drive feedback or vibration welding.19www.balluff.comwww.balluff.comModel BML-S1H... BML-S1H...Dimensions 40×14×13 mm 40×14×13 mmOutput signal Absolute SSI Absolute SSIMax. measuring length 64 mm 256 mmLengthwiseapproach directionOrdering code BML0391 BML0393Part number BML-S1H1-S6QC-M3AA-D0-KA00,3-S284 BML-S1H1-S6QC-M3CA-D0-KA00,3-S284Crosswiseapproach directionOrdering code BML0392 BML0394Part number BML-S1H2-S6QC-M3AA-D0-KA00,3-S284 BML-S1H2-S6QC-M3CA-D0-KA00,3-S284Resolution 1/1.024 µm per LSB 1/1.024 µm per LSBRepeat accuracy ≤ 1 µm ≤ 1 µmSystem accuracy ±7 µm ±7 µmSupply voltage 5 V ±5 % 5 V ±5 %Tape pole pitch 1 mm 1 mmMax. read distance, sensor head/tape 0.35 mm (without cover strip) 0.35 mm (without cover strip)Max. travel speed 5 m/s 5 m/sModel Magnetic tape Magnetic tapeOrdering code BML039J BML039KPart number BML-M02-A33-A3-M0009-A BML-M02-A33-A3-M0028-CLength (measurement length) 90 mm (64 mm) 280 mm (256 mm)Tape/cover strip material Rubber ferrite / stainless steel Rubber ferrite / stainless steel

Page 20:Dimensions Ø 10×4.5 mm 24×24×21 mm Ø 8×35 mmAntenna type round rod rodOrdering code BIS004A BIS00NZ BIS00P1Part number BIS M-122-02/A BIS M-191-02/A BIS M-154-03/ACapacity 2000 bytes 2000 bytes 112 bytesWorking/storage temperature 0... 70 °C/–25... 85 °C –30... 70 °C/–30... 85 °C –25... 50 °C/–30... 60 °CEnclosure rating IP 67 IP 67 IP 67Read/write distance non-metal in metal non-metal non-metalBIS VM-305 0...7 mm 0...5 mmBIS VM-306 0...2 mm 0...2 mmBIS VM-352 0...14 mm 0...10 mmData carriers20