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個々のお客様の要件に応じたさまざまなバリエーション
ライスターの新しいMAXIレーザー溶接システムは、大型部品をレーザー溶接するために広くお使いいただけます。
たとえば、自動車産業でヘッドライトやバンパーの溶接に使用可能です。
レーザー溶接システムは、その他にも繊維産業で防水性のある屋外用衣類の溶接にも使用できます。
<MAXIレーザー溶接システムの最も重要な利点の概要>
・さまざまな業界の大型プラスチック部品のレーザー溶接
・お客様固有のソリューション
・回転割出テーブルで、また搬送ベルトのアプリケーションでもスループットの向上が可能
・特にオプションのロボットの統合に対応したソフトウェア
・ロボットの操作に必要な専門知識は不要
・「良不良」の部品評価のあるオンライン制御
・プロセスおよび生産ラインに統合可能
・効率の向上のための高いスループット
詳しく仕様や特徴は資料をダウンロードしてご確認ください
このカタログについて
ドキュメント名 | MAXIレーザー溶接システム(英文) |
---|---|
ドキュメント種別 | 製品カタログ |
ファイルサイズ | 2.2Mb |
登録カテゴリ | |
取り扱い企業 | 株式会社ライスター・テクノロジーズ (この企業の取り扱いカタログ一覧) |
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このカタログの内容
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LASER PLASTIC WELDING
MAXI with
robot
Innovative
and flexible
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Laser Plastic Welding
Established in 1998, the Leister business unit has many years of experience in laser welding of plastics. Leister is the owner of a number
of patents (such as Mask or GLOBO welding) and the only company with expertise in all standard laser plastic welding techniques.
The principle of laser welding
Joining pressure
In laser welding of thermoplastics, sometimes referred to as “laser
transmission welding” or “through transmission IR welding” (TTIr),
transparent and absorbent parts are bonded together.
The laser beam penetrates the transparent plastic and is converted Laser radiation
to heat in the absorbing plastic. Since both parts are pressed
together during the welding process, heat is conducted from the Weld seam
absorbent to the transparent plastic, allowing both materials to melt
and create a bond. In addition to the externally applied clamping
force an internal joining pressure is also generated through the
thermal expansion of the laser-heated plastic parts. The internal
and external joining pressures ensure strong welding of both parts.
Melt zone Transparent
Almost all thermoplastic plastics and thermoplastic elastomers joining part
can be welded with the laser beam – including ABS, PA, PC, PP,
PMMA, PS, PBT as well as glass fiber reinforced plastic types.
The achieved weld seam strength remains within the area of basic
material strength. Absorbent Joining pressure
joining part
GLOBO welding
A laser beam is focused at a point on the joining plane via an air
bearing, frictionless, freely rotating glass sphere. The glass sphere
not only focuses – it also serves as a mechanical clamping tool.
While the sphere rolls on the component, it applies continuous
pressure at a point on the joining plane. The glass sphere replaces
the mechanical clamping device and expands the scope of laser
welding to both continuous and three-dimensional applications.
Characteristics and application:
• Arbitrary joining geometries in two and three dimensions
• Welding without a clamping device
• Suitable for robotic applications
Examples
Head-up Display Fabrics Liquid vapor separator
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MAXI with robot - developed for laser welding of large and three-dimensional components. The easy to use Leister HMI control
system not only is the platform for laser specific adjustments but also visualizes and adjusts the robot’s movement within the cell. The
system is ideal for GLOBO applications and, for the first time, offers a complete solution from a single source.
MAXI with robot
The MAXI is a configurable manual turnkey system equipped with
all necessary components for laser plastic welding.
The Human Machine Interface (HMI) software visualizes the full
process and assists while parameterizing the welding process.
The HMI shows the welding contour as well as the local limits of
the robot within the operation cell. The contour is displayed by a
sequence of points where each point can be edited with an addi-
tional function like change of speed or laser power.
In addition, the HMI transmits process data like laser power, speed
and clamping pressure to the system where this data is saved in
relation to a specific project.
Not only can the system be configured with the robot but also with
other motion systems. Furthermore, the system can be equipped
with a conveyor belt or with no feeding system at all.
• Laser welding system based on a 6-axis-robot
• Several applications eligible for production
• Process-independent HMI Software
• Laser safety class 1
Technical Data
laser type diode laser or fiber laser
Spot, line, ring, field
beam shape
DOE, radial
laser power < 600 W
pilot laser/aiming beam LED
working area
bis ca. 1450 x 800 mm
robot
welding speed < 200 mm/s
max. working load 14 kg
compressed air 6 bar
integrated PLC, HMI,
controller
robot
data interface Leister HMI, robot
dimensions (L x W x H)
1760 x 1500 x 2200 mm
operation cell
weight < 2000 kg
line voltage 400 V ~
max. current consumption 16 A
frequency 50 / 60 Hz
environmental conditions 15 – 35°C
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Leister headquarter Switzerland
Leister subsidiary company
Leister Resellers and Partners
Headquarters Switzerland
Leister Technologies AG
Galileo-Strasse 10
CH-6056 Kaegiswil / Switzerland
phone: +41 41 662 74 74
info.laser@leister.com
Germany
Leister Technologies
Deutschland GmbH
58093 Hagen / Germany We are local. Worldwide.
phone: +49-(0)2331-95940
contact: Matthias Poggel
matthias.poggel@leister.com Distribution addresses of the Leister Sales and Service Centers
USA, Canada, Mexico
Leister Technologies LLC Europe Denmark / Sweden Asia
Itasca, IL 60143 / USA
phone: +1 630 760 1000 Netherlands Weldingseller aps Malaysia
contact: Andrew Geiger Aeson AV Huizen /NL contact: Kasper Knudsen SnR Gold Wave Resources Sdn Bhd
andrew.geiger@leisterusa.com contact: Rudolf Dasbach kk@weldingseller.dk contact: Abdul Wahab
China r.dasbach@aeson.nl awahab@snrgw.com
Leister Technologies Ltd. Russia
Shanghai 201 109 / PRC Belgium / Luxembourg Olmax Taiwan
phone: +86 755 27440399
contact: Cai Sheng Hupico bvba contact: Maxim Shchekin GreatDing Technology Co., Ltd.
sheng.cai@leister.cn contact: P ierre Huyghebaert olmax@olmax.ru contact: David Hsu
pierre@hupico.be david_hsu@greatding.com
Japan
Leister Technologies KK Middle East
Yokohama 222-0033 / Japan UK / Ireland Israel
phone: +81 (45) 477 3637 Horizon Instruments Ltd. Su-Pad (1987) ltd
contact: Nobuaki Suzuki
nobuaki.suzuki@leister.com contact: Daniel Bolton contact: Ziv Sadeh
dbolton@horizoninstruments.co.uk ziv@su-pad.com
India
Leister Technologies
India Pvt. Ltd.
phone: +91 44 45583436 - 8
contact: Arun Kumar
arunkumar@leister.in
© Copyright by Leister, Switzerland
Your Leister Sales and Service Center:
Swiss Made. Leister Technologies AG is an ISO 9001 certified enterprise. subject to change without prior notice.
www.leister.com/laserplasticwelding
MAXI with robot / EN / 09.2019