電動自動車向けステーターの製造ラインを紹介
Gehring(ゲーリング)では、 最新のシミュレーション手法とプロジェクト管理における長年の専門知識を備えており、生産性の高い新たな生産ラインの設計においてお役に立つ事が出来ます。
ピンの生産、組立、挿入、ピン端部のねじれ、溶接からステーターの含侵、粉体塗装までの、１つの工程から全工程までピン生産に適したソリューションの提供が可能です。
また、ステーターの試作開発、少量生産を目的とした設備や、全自動化の生産ラインの製造/提案も可能です。
ご不明点等ございましたらぜひお問い合わせください。
このカタログについて
| ドキュメント名 | Gehring(ゲーリング)社 電動自動車向けステーター製造ライン |
|---|---|
| ドキュメント種別 | 事例紹介 |
| ファイルサイズ | 1.2Mb |
| 取り扱い企業 | 株式会社シーケービー (この企業の取り扱いカタログ一覧) |
この企業の関連カタログ
このカタログの内容
Page1
E-e-mMotiveOTIVE
Manufacturing solutions
for electric powertrains
Excellence in motion. In cooperation with
Future in mind.
Page2
YOYUouRr sy sStemY STEM
PApaRrtner for stator
maTnufNactoErinRg FOR STATOR
MANUFACTORING
Gehring stands for technological- electric motor characteristics with high
ly innovative approaches, extensive automation capability and process
know-how in production technology reproducibility, essential prerequisites
for the electric powertrain and, last but for large-scale automotive production.
not least, many decades as a system The range of products and services
supplier for the automotive industry. extends from independent, customized
The integrated portfolio includes solutions for stator prototype develop-
production technology for manu- ment and small series production to
facturing traction drives in electrified fully automated, new system solutions
vehicles based on hairpin technolo- for electric motor production lines.
gies. These designs combine efficient
Stator package
U-Pin
Paper insulation
I-Pin
2
Page3
YOUR SYSTEM
PARTNER FOR STATOR
MANUFACTORING
Turnkey solutions
We offer complete turnkey solutions the line. With modern simulation met-
and production lines for electric motor hods and many years of expertise in
manufacturing. From pin production, project management, we are a com-
pin assembly and insertion, twisting petent partner for the design of new
and welding of pin ends to impregna- production lines with high productivity.
tion of stators and powder coating, we The bundling of all competences, the
offer all steps from a single source. Our extensive know-how of the indivi-
cooperation partner Wafios offers the dual production steps and the direct
right solutions for your pin production contact person simplify and optimize
requirements. Our automation ensures project execution for the customer.
a continuous flow of stators through
3
Page4
PPRrodOuctDion UsystCemT ION SYSTEM
FOfor Rhai rHpin sAtatIorRs PIN STATORS
6
7
7
Impregnation Production system for hairpin stators
Slot insulation Pin production with SpeedFormer
Widening Twisting
4
Page5
PRODUCTION SYSTEM
FOR HAIRPIN STATORS
1. Slot insulation
2 2. Pin production
3 1
5 3. Pin assembly
4
8 4. Widening
9 5. Twisting
7
6. Pin cutting
7. Laser welding
8. Impregnation
9. Powder coating
Segements as basket ring Hairpins assembly Segments driven together
Pin cutting Laser welding Powder coating
5
Page6
MAMaCchiHnesI foNr ES FOR
CCore Technologies
inO StatRor PEro dTucEtioCn HNOLOGIES
INSp eedSFormer TATOR PRODUCTION
. H igh output with low space requirement
. F lexible change between different hairpin geometries
without tool change
. Q uality assurance thanks to integrated testing of the
geometry characteristics
SNT - Pin Assembly and Insertion
. R obot-based setting process for numerous winding
schemes
. S calable assembly, split up into successive operations
. S afe insertion by paper protection and slob guidance
STW - Twisting
. M ulti-layer twisting with freely adjustable springback
compensation
. A xial compensation for all twist layers
. F orce and torque monitoring for process evaluation
6
Page7
MACHINES FOR
CORE TECHNOLOGIES
IN STATOR PRODUSWD - WeldCing TION
. A utomated clamping and masking system
. R eliable processing due to clamping, cutting and
welding in one setup
. H eat input optimized welding process control
Imflex TR - Impregnation
. E fficient heating processes due to induction principle
. I ndividual recipe setting, also for “batch size 1“ operation
. S calable modular design
Imflex P - Powder coating
. I ndividually programmable process sequences
through Gehring Sequence Editor
. R obust powder bath fluidization for reproducible
weld end coating
. A utomation of masking and unmasking can be
integrated
7
Page8
www.gehring-group.com
In cooperation with
WAFIOS AG
Gehring Technologies GmbH + Co. KG Silberburgstraße 5 | D-72764 Reutlingen
Gehringstraße 28 | D-73760 Ostfildern Postfach 2941 | Telefon: +49 7121 146-0
T +49 711/3405-0 | E info@gehring-group.com www.wafios.com
09 / 2022