PIETRO CARNAGHI / UNIMILL 門型大型立型ガントリータイプミリングマシン

G A N T R Y M I L L I N G M A C H I N E S BUILT ON DECADES OF EXPERIENCE

PIETRO CARNAGHI Headquarter in Villa Cortese, MILAN, ITALY Milling Machines Since 1922 Pietro Carnaghi Founder 1948, MACHINE MODEL “IMPERO”

VERTICAL MOVABLE PORTAL MACHINING CENTERS GANTRY • Precision • Robust structures • Decades of experience in machining Distance between colums up to 14000 mm and spindle power up to 100 kW. The modularity of the UNIMILL foresees an extremely high range of applications. Fixed or W continuous axis movable crossrail, a with full turning integrated rotary table for the most demanding turning applications. Gantry Milling Machine Unimill 100 - Thyssenkrupp, Germany Next on commissioning 2018 The UNIMILL 100 is confi gured with: the distance between columns of the portal is of 10 meter. longitudinal axis of 51 meters. The milling height is 11,5 meters in addition it will be equipped with a turning table of 8,5 meter diameter. Special requirements demands the full expert knowledge of Pietro Carnaghi engineering department. To solve special manufacturing problems it is for seen dedicated heads, interchangeable in automatic mode. X – Axis (longitudinal) travel mm 51.000 Y – Axis (cross) travel mm 14.000 Z – Axis (vertical) travel mm 2750 W – Axis (crossrail vertical) travel mm 6500 Milling height mm 11500 (distance fl oorplate – milling spindle) RAM size mm 500 x 500 Integrated C1 axis in the RAM Milling spindle, power KW 100 Milling spindle, torque Nm 10000 Miling spindle, revolutions rpm 3000 Rotary table (turning/milling operations), mm 8500 diameter Table load t 100 3 SERIES

Massive structures to enhance machining on every material • Full hydrostatic axis unlimited lifetime - zero backlash - dynamic stiffness. • Robust hydrostatic RAM. • Milling spindle with direct drive technology (minimum torsional vibrations) High torque gearbox main spindle version available up-to 12.500 Nm. • Massive high-quality structures with Mechanical and hydraulic automatic compensation, with in-process bridge compensation. • All components machined in-house at Pietro Carnaghi plant to maintain the highest precision and quality • Full automatic tool/accessories change. • Customized Accessory heads.

HIGH DYNAMICS W axis Crossrail excellent positioning accuracy Defl ections of the system are compensated by applying hydraulic and mechanical compensation forces to the portal and cross rail.

Forged steel HYDROSTATIC RAM - RAM equipped with: • Full Axis C1 integrated • Direct drive motor/(optional) in line gearbox with high torque (up to 12.500 Nm) and power 100 KW - 4000 rmp - Minimum diameter of passage inside of the work-pieces - Hydrostatic RAM multiple pocket systems, with impressive stiffness and symmetry. - Enhanced anti-heeling system UNIMILL 100

MILLING SPINDLE DIRECT DRIVE • Signifi cant increase of performances and operational availability. • Minimum torsional vibration. • Full energy effi ciency, life cycle costs minimized. • Easy maintenance and service.

X Axis Hydrostatic guideways up to 60 mt lenght

APPLICATIONS Flexible and complete production solutions for different fi elds: energy, oil and gas, construction, heavy engineering, shipbuilding, large diesel engines, aerospace. 9

• distance between columns : mm 6.000 • machining height : mm 5000 • Z RAM extenzion : mm 3000 • W continuous axis • portal travel : mm 20000

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• RAM size 600 X 600 mm, 100 kW • X axis lenght: 22000 mm • W continuous axis (crossrail) • Turning table dia. 8000 mm • Z axis: 4000 mm • Machining height: 7000 mm • Y axis: 14000 mm

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MILLING ACCESSORIES VERTICAL HORIZONTAL C AXIS LONG MILLING HEAD MILLING HEAD BACKSPOT FACING HEAD UNIVERSAL VERTICAL BIROTATIVE HIGH SPEED HEAD EXTENDED HEAD INDEXED HEAD UNIVERSAL HEAD HIRTH COUPLING FACING AND UNIVERSAL HEAD CONNECTION BORING HEAD 2 CONTINUOUS AXES

TURNING ACCESSORIES TAYLOR MADE SPECIAL MILLIG HEAD: FLAT ANGLE HEAD STANDARD DOUBLE MODULAR STANDARD TOOLHOLDER TOOLHOLDER BORING BAR 15

AUTOMATIC CHANGE OF TOOLS ACCESSORIES CHANGE The wide range of attachments are automatically exchanged. The attachments are accessible for inspection and maintenance during machine operation. Disks and Pick up systems. ACCESSORIES AUTOMATIC TROLLEY HEAD CHANGER ALONG X AXIS

PROBES / OTHER ACCESSORIES TOOL CHANGE Optimal tool changer for every number of required tools from 12 to 600 pockets. Disks -Rack type-Towers-robot tool changers. TOOL MANAGEMENT SYSTEM • Optimized utilization of storage space including collision check. • Monitoring of storage capacity. • Tool life time control. • Additional data interfaces to external devices (e.g. CAM system, toolpresetting, machine control via Ethernet). • Optional data input devices: barcode scanner or identifi cation chip, serial interface. ACCESSORIES 17

• distance between columns : mm 10.000 • machining height : mm 6500 • Z RAM extension : mm 4000 • W continuous axis • portal travel : mm 22000 • turning table diameter: mm 8000

Pietro Carnaghi Spa Pietro Carnaghi GMBH Pietro Carnaghi USA Inc. Pietro Carnaghi Trading Co. LTD. Jinan IT DE • AT • SZ US • BR • CA • MX CN Via Salvo D’Acquisto 7, Bachstraße, 8, 3445 Pyramid Drive Room 17E, JIER building,No.21 20035 Villa Cortese 73730 Esslingen Rockford, Illinois, 61109 Nanxinzhuang Xi Rd Jinan, Shandong ITALY GERMANY USA CHINA +39 0331 434 500 +49 0 151-165 836 59 +1 779-368-0564 +86 0531 87 978 801 +39 0331 434 703 info@pietrocarnaghi.de +1 779-368-0035 info@pietrocarnaghi.cn info@pietrocarnaghi.it usa@pietrocarnaghi.com PIETROCARNAGHI.IT PIETRO CARNAGHI GLOBAL SERVICE 24/7 VISION - A GLOBAL COORDINATION PROVIDING A LOCAL SERVICE PROMPT 24/7 SERVICE ON SITE TELESERVICE THROUGH REMOTE CONNECTION SPARE PARTS SUPPLY PREVENTIVE MAINTENANCE PROGRAMS GEOMETRICAL INSPECTION AND AUDIT TRAINING COURSES ON SITE TURNKEY PROCESS SUPPORT Follow us MACHINE TOOLS MADE IN ITALY - SINCE 1922