スタンドアローン用レーザー樹脂溶着装置　LPKF PowerWeld2000/2600

Economical Production with Top Quality Plastic Welding with LPKF PowerWeld 2000 Systems

Precise welds for microfluidic components Growing with the Responsibilities … Laser plastic welding excels at creating highly precise weld seams following any contours, without harming the surrounding material. This technology is establishing itself in more and more areas of application: from automotive and medical technology, to electronics and consumer goods. The systems in the LPKF PowerWeld 2000 product line – represented by the PowerWeld 2000 and the PowerWeld 2600 – can be used universally thanks to the flexible laser technology. Built-in Productivity More than just Systems The LPKF PowerWeld 2000 has a range of systems LPKF boasts a great deal of experience in laser to satisfy different customer specifications. Whilst welding. A specialized Application Center assists the PowerWeld 2000 is specially designed for manual interested clients with their product layouts, process placement, the PowerWeld 2600 boasts a rotary table designs, and with job-shop production during to reduce downtimes. Optimal workpiece quality and production peaks for instance. productivity are ensured by the reliable and proven system architecture, combined with efficient, high- Clients benefit from an enormous amount of expertise performance controls and process monitoring. Both – integrated within efficient, high-performance systems can be equipped with different types of laser software specially developed for plastic welding. sources.

Productive, economical and flexible Secure welding results Integrated quality control Possible Applications Rugged RFID transponder with integrated Valve unit for car-making applications Secure joining of consumer products sensor system Safety for Product and Production upon request with pre-set processes, or jointly The LPKF PowerWeld 2000 laser systems satisfy optimizes them on site for perfect integration in a range of different criteria for plastic welding. the production setup. High-quality components within a compact housing maximize machine availability, whilst integrated Optimized Throughputs online process monitoring assure product quality. A specially developed clamping module ensures The systems require no additional cooling, are CE reproducible welding positions, and the ergonomic safety certified, and use Class IV safety components. loading and unloading of the subassemblies. The LPKF PowerWeld 2600 has a rotary table to reduce The systems are operated intuitively via a touch-panel. downtimes: fill one tray, weld one tray: whilst Siemens PLC components ensure problem-free series components are positioned outside of the welding operation. The ProSeT software comes as standard for cabinet, production continues inside the machine. the rapid setup of welding contours, and a pilot laser visualizes the weld contours. Monitored Quality Even the basic model is equipped with the means to Process Optimization and Tool Production communicate with an MES. A melt-travel monitoring More than just machines: The LPKF Application Center system verifies successful welding on the basis of provides assistance for process layouts and tool a time-travel diagram. In addition, the transmission production – to shorten time-to-market, and optimize properties of the upper joining partner can be tested production throughput. LPKF supplies welding systems by the LPKF TMG 3 transmission tester.

Greater Productivity and Speed 24/7 in an industrial environment – no problem for LPKF’s tried and tested laser welding technology. Well trained service staff are available around the world for commissioning and customer care services, not to mention an Application Center to help prepare feasibility studies and machine concepts, job-shop production to tackle production peaks, or ramp up of batch production. More than just laser welding. LPKF creates solutions – together with its clients. Technical Data: LPKF PowerWeld 2000 / 2600 Laser class 1 Laser beam source / laser power 120 W (diode laser), 250 W (fiber laser) Laser wavelength 980 nm Processing field 134 mm x 110 mm (5.3” x 4.3”) Power supply 400 V – 3 phases/N/PE, 16 A, max. 3 kW Air supply Min. 4.5 bar, max. 10 bar Max. operating temperature: up to 35 °C (95 °F) Ambient conditions Max. humidity: up to 80 % at 25 °C (77 °F) Cooling system At 120 W external water cooler, at 250 W internal air cooler Remote maintenance Automatic clamping tension control unit Process data capture and analysis (collapse distance) Configuration Coding (tool coding) Traceability data via fieldbus interface Optional: Data acquisition computer including additional software ProSeT 840 mm x 2200 mm x 1000 mm (33” x 87” x 39”); Main dimensions (W x H x D) at PowerWeld 2600: 840 mm x 2200 mm x 1300 mm (33” x 87” x 51”) Weight 500 kg (1102 pounds) LPKF WeldingQuipment GmbH Alfred-Nobel-Str. 55 – 57 90765 Fürth Germany Phone +49 (911) 669859-0 info.laserwelding@lpkf.com www.lpkf.com © LPKF Laser & Electronics AG, LPKF reserves the right to modify the specifications and other product information without giving notice. Systems and products supplied by LPKF and its subsidiaries are covered by valid or pending US and other foreign patents. Product names are only used for identification and could be trademarks or registered brand names of the companies involved. LPKF AG, 10005663-240316-EN Photos may also show optional accessories. www.jenko-sternberg.de