Carbide Cutting Tools

Page 1:CARBIDECUTTINGTOOLShttp://www.hsmnt.comEND MILL DESIGNERVol.6 CARBIDE CUTTING TOOLSNewlyAdvancedTechnologyENGLISH, ESPAÑOL119-42, Sasa-Dong, Sangnok-Gu, Ansan-City,Gyeonggi-Do, 426-220, KOREATel : 82-31-419-4443, 4441Fax : 82-31-419-4445http://www.hsmnt.comVol.6

Page 2:A lot of changes and technology development have sharply altered our surroundings during last 5 years, and allof us have made efforts on our nerves not to be behind such changes.As a result, Korea has accomplished the remarkable feat being second to no other country in the world.And no one can deny the fact that the tool industry has contributed much to the development as the basis of allthe industrial fields.HANSONG M&T has chosen and concentrated on the technology development with the constant belief of beingthe top at the global market, as well as led the development of the domestic tool industry at the most center ofsuch change and development.Client's earnest desire for the endless changes and the new requirement, that are unparalleled in the world,became the direction and goal of HANSONG M&T.Meeting faithfully the requirement from clients, we can proudly say that we would not face any serious obstacle atlaunching to the global market.We are confident that all the results have been achieved owing to the partnership sharing joys and sorrows withour excellent customers.Now we would like to introduce our valued clients more stable anddiverse tools that are appropriate for the mature and developedmarket in Korea.Our customers can meet the tools manufactured with our foremostcraftsmanship at the domestic market as well.We ensure the valued clients of our ceaseless research to be theirreliable partner as always.Thank youAll Staff of HANSONG M&T

Page 3:END MILL DESIGNERWe consider that the client's short timeof only 1 second is valuable enoughand provide the superior End Mill.

Page 4:We will provide our clients with 100%satisfactory impression.And we will endeavor to assist securing competitiveness and development ofKorean products in the global market with our top quality tools in the world tomeet the various requirements of the clients throughout the world.We will devote ourselves to make the steps of HANSONG M&T as the history ofworld market based on the superior quality through the continuousdevelopment of new technologies.

Page 5:HANSONGalways actively copes for the wave of new changes in market.Advanced technological leadership through consistent Research and Development.New concept for masterpiece end mill designed.Strengthening of future competitiveness.Overseas channel marketing through reliable partnership.Nueva tecnologia de alto desempeño impresionándole satisfecho 100%.Globalization for representing Korean naming brands.

Page 6:Available to achieve the highly smooth processed surfaceRealizing the excellent processed surfaceof End Mill by using the revolutionary diamond processing wheelUniform and smooth coated surface managementMasterpiece End Mill of the new concept based on perfection,from the basic design that no more value, function and quality are availableMasterpieces through the current highest technology integration such as the bestmaterials, designing and processing by the competent engineers and technicians, highhardness surface coating treatment and so forthEnd Mill of masterpieces for excellent clients, with realizing zero tolerance / zero defectthrough more than 10 self tests and 3 time cleansing process to complete the productsBEYOND CONCEPTION / PERPECT QUALITYEND MILLS

Page 7:BEYOND CONCEPTION / PERPECT QUALITYH-PRO END MILLSCenter shape to improve the surfaceroughnessRound heel clearance forsmooth chip flowDesigned thebreakage-resistanceMaximize the wear-resistancedue to TiSiN coating(Excellent machining forhardened steel)Laser marking on the end-face ofshank to minimize the run-outEND MILL DESIGNERHPRBR0.5×3CAD30

Page 8:Available to use for various applications such as ordinary steel,Hardened Steel, Copper and etc.Outstanding processed surface of End Mill owing torevolutionary diamond wheel.Shape design to prevent the blade and to increase machinability.MULTI FUNCTION / CUSTOMER SATISFACTIONEND MILLS

Page 9:MULTI FUNCTION / CUSTOMER SATISFACTIONA-PRO END MILLSEND MILL DESIGNERBall End Mill•APRB(Rib Ball)•APBS(Short Ball)•- APB(Ball)4F Corner RadiusEnd Mill•APRE4000R(Rib Corner Radius)•APEL4000R(Long Corner Radius)•APLS4000R(Long Shank Corner Radius)2F Corner RadiusEnd Mill•APRE2000R(Rib Corner Radius)•APEL2000R(Long Corner Radius)•APLS2000R(Long Shank Corner Radius)2F,4F SquareEnd Mill•APRE(Rib Square)•APE2000(Square)•APEL2000(Long Square)•APE4000(Square)•APEL4000(Long Square)•APLS4000(Long Shank Square)A-PROH-PRO(RPM)(HRc)50 70

Page 10:Revolutionary End Mill that will brighten the future of industryof non-ferrous material processing by realizing incomparablelife span and processing smoothness. The only existing solutionhas been non-coating hard metal End Mill in spite of its short life span.Realized the minimal blade abrasion by suppression of heat generating at theprocess adopting high hardness special coating that minimizes the frictionalresistanceLeads the great change of market where the alternative was to use non-coatingproducts in order to maintain the existing sharp cutting edge of toolsEND MILLS

Page 11:A PLUS END MILLSSharp cutting edge forhigh speed cuttingGeometry for smoothchip flowSpecial coating tomaximize the wear-resistance andlubricationGeometry design to proceed thecutting continuously during EndTeeth wearEND MILL DESIGNERWell-matched geometry and coating for machining copper, graphite, plasticExcellent surface roughness and wear resistanceA (PLUS) coatingImprove Tool LifeMachining cost reductionImprove to keep shape whenprecision-workExcellent for machiningprecision parts

Page 12:Shape design appropriate for processing graphiteand Non-ferrous materialThe highest hardness coating layer of diamondSolved the short delivery issue of the Non-ferrous materialprocessing industry including carbonGuarantees the fastest delivery by one-stop handling frommanufacturing End Mill to diamond coatingAvailable to meet prompt delivery of the special precision productsincluding the standard onesEND MILLS

Page 13:Material Graphite Copper Plastic10 10 10 10 10190 400 70 600 1202F End Mill 2F End Mill 2F End Mill Indexable Insert 2F End MillV1466GraphiteEDMElectrodesAlloyEDMElectrodesGlass FiberReinforcedApplicationUncoatedDiamond CoatedTool* Comparison : Uncoated tool's life make an estimate of 10 times.1. The reason of using diamond coated cutting tools: Crystalline diamond coating can increase tool life 10 to 20 times and more over uncoatedtools with faster material removal, more reliable unattended high precision machining andreduced use of coolants in recommended materials.2. The efficiency of crystalline diamond coating improve cutting toolperformance: Crystalline diamond coating has all of the properties of natural diamond including extremelyhigh mechanical hardness, strength, thermal conductivity, resistance to chemical corrosionand in addition to a very low coefficient of friction. All of these properties contribute to thecapability of diamond to improve tool performance.3. The difference between crystalline diamond and DLC coating: Crystalline diamond has all of the properties of natural diamond including extremely highhardness strength, thermal conductivity and resistance to chemical corrosion in addition to alow coefficient of friction.Diamond like coatings (DLC's) consist of amorphous carbon with about one-half thehardness of crystalline diamond and provide much less tool life in cutting hard abrasivematerials.D-PRO END MILLEND MILL DESIGNERDIAMOND COATING TOOL LIFE TEST

Page 14:H HighlyI ImpressiveT TechnologyHIT EndmillsHIT Endmills0.05D0.3DHIT Endmills•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•Finishing•High Speed•High Feedrate•Roughing•FinishingHITØ10.0×R2.0, 4F5,10010,0000.23.0SIZESPEEDFEEDZ PITCHX-Y PITCH- Reduce Cycle Time- Maximize the Efficiency- Reduce the Production CostTest Report* Please refer to test video on our web page(www.hsmnt.com)CORNER RADIUS BALLBALL END MILLSHIT END MILLSØ10.0×R2.0, 4F4,8002,5000.23.0R5.0, 2F8,5002,5000.20.5STAVAX HRc52

Page 15:Sharp cutting edge for promptand stable cutting worksRound shape design forsmooth chip removal.END MILL DESIGNERApplying the special coatingto maximize abrasionresistance and lubricationRemarkable life spanextension of toolsReduced processing timeIncreasing the shaperetentivity at precisionprocessingMock-up is a prototype that has very similar shape to the real product to confirm size and color of thedesign at the stage of product development, and it can be used for the design change of the existingproduct, the product development adding similar technology or minimizing the loss of production lines.•Application: Electronics, Electrics, Industrial products, Medical equipment, Leisure Sports, Robot and etc.(Mobile phone, DMB, TV, Navigation system, Auto parts, Cosmetics Container, Industrial Model………..)• Materials: ABS, Acryl, Engineering Plastics, PC, PE, POM, Bakelite and so onMOCK UP END MILLSMOCK UPCOATINGKMB KMEKMRB KMREUNCOATINGMMB MMEMMRB MMRE

Page 16:Geometry design toprotect chattering.Corner Radiusagainst chipping inhigh performancemachining.Unique flute design toimprove chip flow.Material : SUSTitaniumInconnelPrehardened steelsEND MILL DESIGNERSA MILL••SAE4000 (SQUARE)••SAE4000R (CORNER RADIUS)Realizing the soft and smooth cutting !!High speed roughing and finishing cutting process !!Maximizing production efficiency !!

Page 17:END MILL DESIGNERThe best clientsThey always move forward for change and innovation,Are not afraid of challenging for even tiny possibility,Make decision through rationality and efficiency,And develop the future together with the best partners.HANSONG M&T always works together with such best clients.http://www.hsmnt.com“We consider that the clients’short time ofonly 1 second is valuable enough, andprovide the superior End Mill.”END MILL SERIESH-PRO / D-PROA-PRO / A PLUSMOCK UP

Page 18:Deep Rib with Long NeckShort LengthStandard LengthLong NeckLong NeckHigh Speed & FeedrateDeep Rib with Long NeckStandard LengthLong NeckStandard Length43。Helix45。Helix2 Flutes2 Flutes4 Flutes2 Flutes4 Flutes6 FlutesBALLCORNERRADIUSSQUAREHPRBHPBS2000HPB2000HPRE2000RHPRE4000RHHRE4000RHPREHPE2000HPRMHPE4000HPE4000-HHPE6000R0.05R0.1R0.2D0.4D2.0D2.0D0.1D0.2D1.0D1.0D4.0D6.0R6.0R6.0R6.0D12.0D12.0D12.0D12.0D12.0D12.0D12.0D20.0D20.0P.26P.30P.31P.32P.36P.39P.40P.44P.45P.46P.47P.48H-PRO(TiSiN)Deep Rib with Long NeckShort LengthStandard LengthLong NeckLong LengthLong Shank2 Flutes2 FlutesBALLCORNERRADIUSAPRBAPBS2000APB2000APRE2000RAPEL2000RAPLS2000RR0.2R0.2R0.2D1.0D6.0D6.0R2.0R6.0R6.0D12.0D12.0D12.0P.50P.52P.53P.54P.56P.57A-PRO(TiAlN)Series Type Flutes Appearance Model No. Specification Min. Max. Page

Page 19:HPRBHPBS2000HPB2000HPRE2000RHPRE4000RHHRE4000RHPREHPE2000HPRMHPE4000HPE4000-HHPE6000○○○○○○○○○○○○○○○◎◎◎○○◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎○○○○○○○○○○○○○○○○○○○○○○○○APRBAPBS2000APB2000APRE2000RAPEL2000RAPLS2000R◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎◎○○○○○○◎◎◎◎◎◎Model No. CarbonSteelsAlloySteelsPrehardenedSteels~HRc50 ~HRc70 StainlessSteelsAluminium Copper Graphite PlasticMost Suitable-◎, Suitable-○

Page 20:Series Type Flutes Appearance Model No. Specification Min. Max. PageLong NeckLong LengthLong ShankDeep Rib with Long NeckStandard LengthLong LengthStandard LengthLong LengthLong ShankFor SUS, TiFor SUS, Ti4 Flutes2 Flutes4 Flutes4 Flutes4 FlutesCORNERRADIUSSQUARECORNER RADIUSSQUAREAPRE4000RAPEL4000RAPLS4000RAPREAPE2000APEL2000APE4000APEL4000APLS4000SAE4000RSAE4000D2.0D6.0D6.0D0.4D0.4D1.0D2.0D2.0D4.0D6.0D6.0D12.0D12.0D12.0D4.0D20.0D12.0D20.0D12.0D12.0D20.0D20.0P.58P.59P.60P.61P.63P.64P.65P.66P.67P.68P.69A-PRO(TiAlN)Deep Rib with Long NeckShort LengthLong LengthLong NeckDeep Rib with Long NeckStandard Length2 Flutes2 Flutes2 FlutesBALLCORNER RADIUSSQUAREKPRBKPBS2000KPBL2000KPRE2000RKPREKPE2000R0.05R0.2R0.5D1.5D0.1D0.4R2.0R6.0R6.0D12.0D4.0D12.0P.72P.74P.75P.76P.77P.79A PLUS(A )